Arctic Cat 700 Diesel SD ATV 2011 Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 700 Diesel SD ATV Year: 2011 Codes Chassis Code: Not explicitly specified in product info, but typical for this era might be related to model series Engine Code: Likely a specific designation for the Yanmar diesel engine used 👋 Introduction Market Position Segment: High-performance utility ATV, known for its diesel engine option providing torque and fuel efficiency. Target Audience: Users requiring robust performance for work, hunting, and off-road exploration, particularly those valuing diesel power. Competitive Analysis Competitors: Likely competed against models from Polaris (e.g., Ranger Diesel), John Deere, and other manufacturers offering diesel ATVs or powerful utility models. Key Features Engine Type: Diesel engine, a distinctive feature in the ATV market at the time, offering torque and fuel economy. Sd Designation: Likely refers to the 'Suspension Design' or 'Special Duty' package, often indicating enhanced suspension or features for tougher terrain. Drivetrain Configuration: Likely selectable 4WD with front differential lock, common for utility ATVs. 📋 Manual Details Coverage Areas Geographic Coverage: Likely global market, as Arctic Cat is a North American brand with international distribution. Language: English Page Count Estimated Page Count: Estimated 500-700 pages, typical for a comprehensive service manual covering all systems. Manual Type Type: Service and Repair Manual Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of the Yanmar diesel engine, including disassembly, assembly, inspection, and repair of all internal and external components. Fuel System: Detailed information on the diesel fuel injection system, fuel pump, filters, injectors, and associated components. Cooling System: Radiator, fan, thermostat, water pump, coolant flow, and maintenance procedures. Lubrication System: Oil pump, oil filter, oil passages, oil pressure specifications, and lubrication maintenance. Ignition System: While a diesel, this would cover glow plug system operation and testing. Transmission: Coverage of the automatic transmission, including operation, maintenance, and repair of internal components. Drivetrain: Front and rear driveshafts, differentials, CV joints, and associated components. Suspension: Front and rear suspension components, shock absorbers, bushings, and alignment specifications. Steering: Steering column, tie rods, steering rack, and power steering system (if applicable). Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, pads, rotors, and bleeding procedures. Electrical System: Battery, charging system (alternator/stator), starter motor, lighting, wiring diagrams, fuses, and relays. Chassis And Body: Frame, body panels, plastics, seats, handlebars, and cosmetic component repair. Cooling Fan Operation: Thermostatically controlled fan operation and testing. Instrumentation: Speedometer, tachometer, fuel gauge, warning lights, and diagnostic indicators. Procedures Included Scheduled Maintenance: Detailed procedures for routine inspections, oil changes, filter replacements, and fluid checks at specified intervals. Troubleshooting: Comprehensive diagnostic charts and procedures for identifying and resolving common issues and malfunctions. Engine Overhaul: Step-by-step instructions for complete engine disassembly, cleaning, inspection, repair, and reassembly, including torque specifications. Transmission Repair: Procedures for transmission fluid service, filter replacement, and internal component repair. Brake System Maintenance: Brake pad replacement, rotor inspection, caliper servicing, and brake fluid bleeding. Electrical Diagnostics: Wiring diagrams, troubleshooting electrical faults, testing components like the stator, starter, and lighting system. Suspension Component Replacement: Procedures for replacing shocks, bushings, ball joints, and tie rod ends. Bodywork And Plastic Repair: Guidance on removing and reinstalling body panels, fenders, and other plastic components. Tire And Wheel Service: Information on tire changes, wheel balancing, and mounting. Technical Depth Depth: Comprehensive, from basic maintenance and troubleshooting to complete engine and transmission rebuilds. Diagnostic Capability: High, includes detailed diagnostic procedures for identifying root causes of mechanical and electrical issues. Specifications Detail: Extensive technical specifications, including torque values, clearances, tolerances, fluid capacities, and electrical resistance values. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable PDF, allowing quick access to information via keywords. Print Quality Quality: High-resolution, ensuring clarity of text and diagrams for printing. Binding Type Binding: Not applicable for PDF download, but implies a professionally formatted document. Paper Type Paper Type: Not applicable for PDF download. ⚙️ Engine Specifications Primary Engine Manufacturer: Yanmar Type: 3-Cylinder, 4-Stroke Diesel Displacement: Approximately 686cc (exact bore and stroke would be in the manual). Cooling System: Liquid-Cooled Horsepower: Estimated 15-20 HP (diesel engines in this class are typically lower HP but higher torque). Torque: Significantly higher torque output than gasoline counterparts, ideal for towing and hauling. Performance Redline Rpm: Typically around 3000-3500 RPM for this type of diesel engine. Fuel System Injection Type: Direct Injection, likely with mechanical or early electronic control. Fuel Type: Diesel Fuel Fuel Capacity: Typically around 5 gallons (19 liters) for a utility ATV of this size. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse. Drive Modes: 2WD/4WD with locking front differential (likely electronically engaged). Features Engine Braking: Effective engine braking provided by the CVT and diesel engine characteristics. Transmission Fluid Type: Specific CVT fluid, manual will specify part number (e.g., Arctic Cat ACT or equivalent). 📐 Dimensions Exterior Length: Typically...
Not explicitly specified in product info, but typical for this era might be related to model series
Engine Code:
Likely a specific designation for the Yanmar diesel engine used
👋 Introduction
Market Position
Segment:
High-performance utility ATV, known for its diesel engine option providing torque and fuel efficiency.
Target Audience:
Users requiring robust performance for work, hunting, and off-road exploration, particularly those valuing diesel power.
Competitive Analysis
Competitors:
Likely competed against models from Polaris (e.g., Ranger Diesel), John Deere, and other manufacturers offering diesel ATVs or powerful utility models.
Key Features
Engine Type:
Diesel engine, a distinctive feature in the ATV market at the time, offering torque and fuel economy.
Sd Designation:
Likely refers to the 'Suspension Design' or 'Special Duty' package, often indicating enhanced suspension or features for tougher terrain.
Drivetrain Configuration:
Likely selectable 4WD with front differential lock, common for utility ATVs.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Likely global market, as Arctic Cat is a North American brand with international distribution.
Language:
English
Page Count
Estimated Page Count:
Estimated 500-700 pages, typical for a comprehensive service manual covering all systems.
Manual Type
Type:
Service and Repair Manual
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the Yanmar diesel engine, including disassembly, assembly, inspection, and repair of all internal and external components.
Fuel System:
Detailed information on the diesel fuel injection system, fuel pump, filters, injectors, and associated components.
Cooling System:
Radiator, fan, thermostat, water pump, coolant flow, and maintenance procedures.
Battery, charging system (alternator/stator), starter motor, lighting, wiring diagrams, fuses, and relays.
Chassis And Body:
Frame, body panels, plastics, seats, handlebars, and cosmetic component repair.
Cooling Fan Operation:
Thermostatically controlled fan operation and testing.
Instrumentation:
Speedometer, tachometer, fuel gauge, warning lights, and diagnostic indicators.
Procedures Included
Scheduled Maintenance:
Detailed procedures for routine inspections, oil changes, filter replacements, and fluid checks at specified intervals.
Troubleshooting:
Comprehensive diagnostic charts and procedures for identifying and resolving common issues and malfunctions.
Engine Overhaul:
Step-by-step instructions for complete engine disassembly, cleaning, inspection, repair, and reassembly, including torque specifications.
Transmission Repair:
Procedures for transmission fluid service, filter replacement, and internal component repair.
Brake System Maintenance:
Brake pad replacement, rotor inspection, caliper servicing, and brake fluid bleeding.
Electrical Diagnostics:
Wiring diagrams, troubleshooting electrical faults, testing components like the stator, starter, and lighting system.
Suspension Component Replacement:
Procedures for replacing shocks, bushings, ball joints, and tie rod ends.
Bodywork And Plastic Repair:
Guidance on removing and reinstalling body panels, fenders, and other plastic components.
Tire And Wheel Service:
Information on tire changes, wheel balancing, and mounting.
Technical Depth
Depth:
Comprehensive, from basic maintenance and troubleshooting to complete engine and transmission rebuilds.
Diagnostic Capability:
High, includes detailed diagnostic procedures for identifying root causes of mechanical and electrical issues.
Specifications Detail:
Extensive technical specifications, including torque values, clearances, tolerances, fluid capacities, and electrical resistance values.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable PDF, allowing quick access to information via keywords.
Print Quality
Quality:
High-resolution, ensuring clarity of text and diagrams for printing.
Binding Type
Binding:
Not applicable for PDF download, but implies a professionally formatted document.
Paper Type
Paper Type:
Not applicable for PDF download.
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Yanmar
Type:
3-Cylinder, 4-Stroke Diesel
Displacement:
Approximately 686cc (exact bore and stroke would be in the manual).
Cooling System:
Liquid-Cooled
Horsepower:
Estimated 15-20 HP (diesel engines in this class are typically lower HP but higher torque).
Torque:
Significantly higher torque output than gasoline counterparts, ideal for towing and hauling.
Performance
Redline Rpm:
Typically around 3000-3500 RPM for this type of diesel engine.
Fuel System
Injection Type:
Direct Injection, likely with mechanical or early electronic control.
Fuel Type:
Diesel Fuel
Fuel Capacity:
Typically around 5 gallons (19 liters) for a utility ATV of this size.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse.
Drive Modes:
2WD/4WD with locking front differential (likely electronically engaged).
Features
Engine Braking:
Effective engine braking provided by the CVT and diesel engine characteristics.
Transmission Fluid Type:
Specific CVT fluid, manual will specify part number (e.g., Arctic Cat ACT or equivalent).
📐 Dimensions
Exterior
Length:
Typically around 82-86 inches (208-218 cm).
Width:
Typically around 46-48 inches (117-122 cm).
Height:
Typically around 48-50 inches (122-127 cm).
Wheelbase:
Typically around 50-52 inches (127-132 cm).
Weights
Dry Weight:
Likely in the range of 650-700 lbs (295-318 kg) due to the diesel engine.
Towing Capacity:
Typically rated for 1000-1500 lbs (454-680 kg).
Cargo
Front Rack Capacity:
Typically around 100 lbs (45 kg).
Rear Rack Capacity:
Typically around 200 lbs (90 kg).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA safety standards for All-Terrain Vehicles.
Active Features
Braking System:
Hydraulic disc brakes front and rear, providing strong stopping power.
Suspension Stability:
Independent front and rear suspension contribute to stability and control.
Passive Features
Rollover Protection:
Standard ATV design relies on rider skill and terrain awareness. No specific ROPS unless an accessory.
Lighting:
Dual headlights, brake light, and taillight for visibility.
💡 Technology Features
Infotainment
Display Panel:
Digital LCD display providing speed, RPM, fuel level, gear indicator, odometer, trip meter, and various warning lights.
Driver Assistance
4Wd Engagement:
Electronic 2WD/4WD engagement with front differential lock button.
Connectivity
Charging Port:
Likely a 12V accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 hours or annually, whichever comes first. Manual will provide specific interval.
Air Filter Cleaning:
Frequent checks recommended, especially in dusty conditions. Service every 50-100 hours.
Transmission Fluid Change:
Typically every 200-300 hours or annually.
Spark Plug Replacement:
Not applicable for diesel, but glow plug inspection and replacement intervals will be specified.
Fluid Specifications
Engine Oil:
Diesel engine oil, likely a SAE 15W-40 or 10W-30 API CI-4 or CJ-4 rated oil. Manual will confirm.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.
Known Issues
Common Wear Items:
CV boots, bushings, ball joints, and brake pads are common wear items on any ATV.
Diesel Specific Concerns:
Potential for glow plug issues in very cold weather, fuel system maintenance (filters), and ensuring proper fuel quality.
Cvt Belt Wear:
CVT belt wear is a common maintenance item for all ATVs with CVTs; replacement intervals will be in the manual.
📚 Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long history in powersports, initially known for snowmobiles and later expanding into ATVs and UTVs.
Model Evolution
700 Diesel Introduction:
The 700 Diesel was a niche offering in Arctic Cat's lineup, emphasizing utility and the advantages of diesel power for specific applications.
Production
Manufacturing Location:
Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Atv Of The Year:
No specific awards readily available for this particular model, but Arctic Cat ATVs have generally received positive reviews for utility and performance in their class.
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