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Audi 80 90 1987 S2 3B Workshop Service Repair Manual
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Basic Information Identification Make: Audi Model: 80 / 90 Variant: S2 (3B Engine) Year: 1987 Codes Engine Code: 3B Introduction Market Position Positioning: Performance-oriented luxury compact sedan/coupe in its era,...
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | 80 / 90 |
| Variant: | S2 (3B Engine) |
| Year: | 1987 |
| Codes | |
| Engine Code: | 3B |
| Introduction | |
| Market Position | |
| Positioning: | Performance-oriented luxury compact sedan/coupe in its era, competing with BMW 3 Series and Mercedes-Benz 190. |
| Competitive Analysis | |
| Competitors: | BMW 3 Series (E30), Mercedes-Benz 190E (W201). |
| Key Features | |
| S2 Features: | Turbocharged 20-valve 5-cylinder engine, quattro all-wheel drive, sport-tuned suspension, aerodynamic enhancements. |
| Manual Value Proposition | |
| Benefits: | Empowers owners and technicians with detailed technical knowledge for accurate maintenance, diagnostics, and repairs, preserving the vehicle's performance and longevity. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | Complete Workshop Service and Repair |
| Page Count | |
| Estimated Pages: | High (typically 800+ pages for comprehensive factory manuals) |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English (typically, but may vary; original German is also common) |
| Format | |
| Format: | Digital Download (PDF or similar electronic format) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnosis, repair, overhaul, tuning of the 3B engine. |
| Fuel System: | Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, pressure regulation. |
| Ignition System: | Ignition timing, coil packs, spark plugs, control module. |
| Cooling System: | Radiator, water pump, thermostat, hoses, coolant specifications, fan operation. |
| Exhaust System: | Catalytic converter, exhaust manifold, mufflers, pipe routing, emissions controls. |
| Transmission: | Manual transmission (likely 5-speed quattro), clutch system, gearbox overhaul, fluid specifications. |
| Drivetrain: | Quattro all-wheel-drive system, differentials, driveshafts, CV joints. |
| Suspension: | Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. |
| Steering: | Power steering system, steering rack, tie rods, steering column. |
| Brakes: | Front and rear brake systems (likely disc brakes all around), ABS operation, brake fluid, bleeding procedures. |
| Electrical System: | 12V electrical system, battery, alternator, starter motor, lighting, fuses, relays, wiring diagrams. |
| Climate Control: | HVAC system, blower motor, heater core, A/C system (if equipped), refrigerant. |
| Body And Chassis: | Body panels, doors, hood, trunk, interior trim, chassis construction, rust prevention. |
| Safety Systems: | Seat belts, airbags (if applicable to this year/variant), structural integrity. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, fluid changes, filter replacements, tune-ups. |
| Diagnostics: | Troubleshooting guides, symptom analysis, diagnostic trouble codes (if applicable). |
| Repair: | Step-by-step repair instructions for all major vehicle systems. |
| Disassembly Assembly: | Detailed procedures for removing and installing components. |
| Rebuilding Overhaul: | Procedures for rebuilding engines, transmissions, and other major components. |
| Adjustment: | Settings and adjustments for engine timing, brakes, clutch, etc. |
| Torque Specifications: | Detailed torque values for all fasteners. |
| Wiring Diagrams: | Comprehensive electrical wiring schematics for all systems. |
| Technical Depth | |
| Depth: | Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. |
| Manual Specifications | |
| File Format | |
| Format Details: | Likely PDF with searchable text, enabling easy navigation and printing. |
| Print Quality | |
| Printability: | Designed for complete printability of individual sections or the entire manual. |
| Binding Type | |
| Binding Style: | N/A (Digital Format) |
| Paper Type | |
| Paper Quality: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Inline 5-cylinder, 20-valve, turbocharged |
| Displacement: | 2.2 Liters (2226 cc) |
| Bore X Stroke: | 81.0 mm x 86.4 mm (approximate) |
| Compression Ratio: | 8.5:1 (approximate) |
| Performance | |
| Horsepower: | 217 hp (162 kW) @ 5900 rpm |
| Torque: | 247 lb-ft (335 Nm) @ 3000 rpm |
| Fuel System | |
| Fuel Delivery: | Bosch Motronic electronic fuel injection with turbocharging |
| Fuel Type: | Premium Unleaded Gasoline (91+ octane) |
| Engine Management | |
| ECU Type: | Bosch Motronic (specific version for 3B engine) |
| Turbocharger: | Garrett T3 or similar, intercooled |
| Intercooler: | Air-to-air front-mounted intercooler |
| Transmission | |
| Standard | |
| Type: | 5-speed Manual |
| Optional | |
| Type: | None (S2 3B exclusively manual) |
| Features | |
| Drivetrain: | Quattro Permanent All-Wheel Drive |
| Gear Ratios: | Refer to manual for specific gear ratios (e.g., 1st: 3.500, 2nd: 2.059, 3rd: 1.333, 4th: 1.000, 5th: 0.778) |
| Transmission Fluid | |
| Fluid Type: | GL-4 or GL-5 Hypoid Gear Oil (e.g., SAE 75W-90, refer to manual for specific Audi spec) |
| Capacity: | Refer to manual for specific transmission fluid capacity (typically ~2.0 liters for gearbox) |
| Dimensions | |
| Exterior | |
| Length: | Approximately 4415 mm (sedan), 4345 mm (coupe) |
| Width: | Approximately 1700 mm |
| Height: | Approximately 1390 mm (coupe), 1415 mm (sedan) |
| Weights | |
| Curb Weight: | Approximately 1300-1400 kg (depending on body style and equipment) |
| Gross Vehicle Weight: | Refer to manual or vehicle placard |
| Wheels Tires | |
| Wheel Bolt Pattern: | 5x112 mm |
| Tire Size: | Typically 205/55 VR 15 or 205/50 VR 16 (S2 specific) |
| Wheel Size: | 7Jx15 or 7Jx16 (S2 specific) |
| Safety Features | |
| Ratings | |
| Crash Test History: | Limited comprehensive data available for this era, but known for robust chassis construction. |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) standard on S2 models. |
| Passive Features | |
| Seat Belts: | 3-point seat belts with front pre-tensioners. |
| Airbags: | Driver airbag potentially optional or standard depending on market and specific production date. |
| Chassis Design: | Unit-body construction with crumple zones. |
| Technology Features | |
| Infotainment | |
| Audio System: | Original Audi Gamma II or similar cassette player with AM/FM radio. Speaker configuration typically 4 or 6 speakers. |
| Driver Assistance | |
| ABS: | Standard ABS system. |
| Connectivity | |
| Original Features: | Basic climate control, power windows (often), central locking (often). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 7,500-10,000 miles or 12 months, consult manual for precise interval based on driving conditions. |
| Timing Belt Replacement: | Critical for 5-cylinder engines. Interval usually around 50,000-60,000 miles or 5 years. Failure can cause severe engine damage. Consult manual. |
| Fluid Specifications | |
| Engine Oil: | Refer to manual for viscosity grade (e.g., 5W-40 or 10W-40) and API service classification. Full synthetic recommended for turbocharged engines. |
| Coolant: | Audi/VW G11 (blue) or G12 (pink) coolant (ethylene glycol based) mixed with distilled water. Capacity approximately 8-9 liters. |
| Brake Fluid: | DOT 4 brake fluid. |
| Power Steering Fluid: | Refer to manual, typically Pentosin CHF 11S or equivalent power steering fluid. |
| Known Issues | |
| Common Problems: | Timing belt issues, turbocharger wear, coolant leaks, electrical connector corrosion, aging rubber components (hoses, bushings), potential for cylinder head gasket failure under high stress. |
| S2 Specific Concerns: | Maintenance of the turbocharger and intercooler system is crucial. Proper oil changes are paramount for turbo longevity. |
| Vehicle History | |
| Brand Heritage | |
| Heritage: | Audi, part of the Volkswagen Group, has a long history of engineering innovation, particularly in quattro all-wheel-drive technology. |
| Model Evolution | |
| Audi 80 90 Lineage: | The Audi 80 and 90 were successful compact executive cars produced from the 1970s to the late 1990s. The B3 generation (1986-1991) saw the introduction of the S2 performance variant. |
| Audi S2 Introduction: | The S2 model was a high-performance version of the Audi 80/90, introduced in the late 1980s, featuring enhanced engines, quattro AWD, and sportier styling. |
| Production | |
| Production Period: | Audi 80/90 B3: 1986-1991. S2 3B variant production specific years within this range. |
| Manufacturing Location: | Germany (Ingolstadt) |
| Awards & Recognition | |
| Recognitions | |
| Automotive Press: | The Audi 80/90 series was generally well-regarded for its build quality, comfort, and handling, especially in quattro variants. The S2 was praised for its performance and all-weather capability. |