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Audi A4 B5 1999 Factory Service Repair Manual
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Basic Information Identification Make: Audi Model: A4 Generation Code: B5 Year: 1999 Codes Chassis Code: 8D2 (Sedan), 8D5 (Avant) Introduction Market Position Segment: Compact Executive Sedan/Wagon Brand Perception: Audi A4...
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | A4 |
| Generation Code: | B5 |
| Year: | 1999 |
| Codes | |
| Chassis Code: | 8D2 (Sedan), 8D5 (Avant) |
| Introduction | |
| Market Position | |
| Segment: | Compact Executive Sedan/Wagon |
| Brand Perception: | Audi A4 B5 is recognized for its sophisticated design, quattro all-wheel-drive system (optional on many models), and premium interior appointments, positioning it against competitors like BMW 3 Series and Mercedes-Benz C-Class. |
| Competitive Analysis | |
| Competitors: | BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Lexus IS200, Volvo S70/V70. |
| Key Features | |
| Platform: | Volkswagen Group B5 platform, shared with the Volkswagen Passat B5. |
| Drivetrain: | Available in Front-Wheel Drive (FWD) and Audi's renowned quattro All-Wheel Drive (AWD). |
| Engine Options: | Wide range of engines, including naturally aspirated and turbocharged inline-four and V6 configurations. |
| Manual Details | |
| Coverage Areas | |
| Engine: | Included |
| Transmission: | Included |
| Electrical System: | Included |
| Body: | Included |
| Fuel System: | Included |
| Suspension: | Included |
| Brakes: | Included |
| Heating And Ac: | Included |
| Maintenance Schedule: | Included |
| Page Count | |
| Estimated Pages: | High (Typical factory manuals are hundreds of pages, exact count not provided but coverage implies comprehensive) |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Printable: | Yes |
| Compatibility: | Windows and Mac |
| Reader Requirement: | Adobe PDF Reader |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed disassembly, assembly, diagnosis, and repair procedures for all major engine components (e.g., cylinder head, block, pistons, crankshaft, camshafts). |
| Fuel Injection And Ignition: | Diagnosis and repair of fuel injectors, fuel pumps, engine control unit (ECU) operation, ignition coils, spark plugs, and associated sensors. |
| Fuel System: | Fuel pump replacement, fuel filter service, fuel tank diagnostics, fuel pressure testing, and evaporative emissions (EVAP) system troubleshooting. |
| Heating And Ac: | Diagnosis and repair of HVAC system components, including blower motor, evaporator, condenser, compressor, refrigerant lines, and climate control modules. |
| Suspension Wheel And Brakes: | Repair and replacement of suspension components (shocks, struts, control arms, ball joints), wheel bearing service, brake pad/rotor replacement, caliper overhaul, and ABS system diagnosis. |
| Body: | Procedures for body panel repair, door mechanism servicing, glass replacement, interior trim removal, and bumper system maintenance. |
| Electrical Equipment: | Comprehensive wiring diagrams, troubleshooting of electrical circuits, component testing (lights, wipers, power windows, central locking), fuse and relay identification. |
| Transmission: | Maintenance, diagnosis, and repair procedures for both manual and automatic transmissions, including fluid changes, clutch replacement, and torque converter diagnostics. |
| Procedures Included | |
| Maintenance: | Detailed maintenance schedules, fluid type specifications, filter part numbers, lubrication points, and routine service procedures. |
| Repair: | Step-by-step repair instructions for virtually all mechanical and electrical systems, from minor adjustments to major component overhauls. |
| Troubleshooting: | Systematic diagnostic charts and procedures to identify and resolve common and uncommon problems. |
| Specifications: | Torque specifications, clearances, fluid capacities, diagnostic trouble codes (DTCs), and other critical technical data. |
| Diagrams: | Exploded views of components, wiring diagrams, and schematics to aid in identification and repair. |
| Technical Depth | |
| Depth: | Comprehensive: Covers basic maintenance to advanced diagnostics and complete component rebuilds, suitable for both DIY enthusiasts and professional technicians. |
| Manual Specifications | |
| File Format | |
| Type: | |
| Searchability: | Assumed high due to PDF format, allowing keyword searching. |
| Print Quality | |
| Resolution: | High-resolution, ensuring clarity of text and diagrams when printed. |
| Binding Type | |
| Type: | Digital Download (Not Applicable for physical binding) |
| Paper Type | |
| Type: | Digital (Not Applicable for physical paper type) |
| Engine Specifications | |
| Primary Engine | |
| Typical Engine Options: | 1.8L Turbocharged Inline-4 (125-180 hp), 2.8L V6 (174-193 hp), 2.0L Naturally Aspirated Inline-4 (115 hp), 1.9L TDI Diesel (90 hp). |
| Performance | |
| Hp Range: | 115 hp to 193 hp depending on engine variant. |
| Torque Range: | 150 Nm to 280 Nm depending on engine variant. |
| Fuel System | |
| Type: | Electronic Fuel Injection (EFI) for all gasoline engines; Direct Injection (DI) for TDI engines. |
| Transmission | |
| Standard | |
| Type: | 5-speed Manual Transmission |
| Optional | |
| Type: | 5-speed Tiptronic Automatic Transmission (allowing manual gear selection) |
| Features | |
| AWD Integration: | Quattro system seamlessly integrated with both transmission types. |
| Dimensions | |
| Exterior | |
| Sedan Length: | Approximately 4516 mm (177.8 in) |
| Sedan Width: | Approximately 1764 mm (69.4 in) |
| Sedan Height: | Approximately 1419 mm (55.9 in) |
| Wheelbase: | Approximately 2606 mm (102.6 in) |
| Weights | |
| Curb Weight: | Varies by model and drivetrain, typically 1350 - 1550 kg. |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact: | Not explicitly rated for 1999, but later B5 models received good ratings. |
| Active Features | |
| ABS: | Standard Anti-lock Braking System. |
| Traction Control: | Traction Control System (ASR) available on some models. |
| Passive Features | |
| Airbags: | Driver and front passenger airbags standard; side airbags optional. |
| Body Structure: | Reinforced safety cell with crumple zones. |
| Technology Features | |
| Infotainment | |
| Audio System: | Standard cassette player/CD player with AM/FM radio. Optional premium sound systems available. |
| Navigation: | Optional Audi Navigation System available on higher trims. |
| Driver Assistance | |
| Cruise Control: | Standard on most models. |
| Connectivity | |
| Remote Keyless Entry: | Available on most models. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Typically every 10,000 miles or 12 months, whichever comes first, depending on driving conditions. Consult manual for specific engine type. |
| Timing Belt: | Critical for non-interference engines. Typically requires replacement every 60,000 - 100,000 miles or 5-7 years. Consult manual for specific engine. |
| Fluid Specifications | |
| Engine Oil: | API SG or SH, ACEA A2-96 or A3-96. Viscosity: 5W-40 or 0W-40 recommended for gasoline engines. Consult manual for exact specifications and capacity. |
| Coolant: | G12 (or G12 Plus) coolant (purple). Consult manual for correct type and mixture ratio. Capacity approx. 7-8 liters. |
| Brake Fluid: | DOT 4. |
| Transmission Fluid Manual: | GL-4 specification, SAE 75W-90 (e.g., VW G 052 726). |
| Transmission Fluid Automatic: | G 055 025 or equivalent ATF fluid (e.g., ATF 3, ATF 4, or specialist fluids). Consult manual for exact type and capacity. |
| Known Issues | |
| Ignition Coils: | Coil-on-plug systems can be prone to failure, leading to misfires. |
| Mass Air Flow Sensor: | Can become dirty or fail, causing rough idle or poor acceleration. |
| Suspension Components: | Control arm bushings and ball joints can wear out, leading to clunking noises and steering issues. |
| Window Regulators: | Common failure point, leading to power windows not working. |
| ABS Wheel Speed Sensors: | Failure can illuminate ABS warning light and disable ABS/Traction Control. |
| Audi V6 Timing Belt Tensioner: | On some 2.8L V6 engines, the hydraulic tensioner can fail, leading to skipped timing or belt failure. Early detection and replacement are crucial. |
| Vehicle History | |
| Brand Heritage | |
| Audi History: | Audi, a German manufacturer with a history dating back to 1910, is known for its 'Vorsprung durch Technik' (Advancement through Technology) philosophy, emphasizing innovation in automotive engineering and design. |
| Model Evolution | |
| A4 Lineage: | The A4 B5 replaced the Audi 80/90 series and was the first generation of the A4 line, introduced in 1994 (Europe) and 1995 (North America). The 1999 model represents a facelift/update to the original B5 design. |
| Production | |
| Production Years: | B5 generation produced from 1994 to 2001. |
| Manufacturing Locations: | Primary manufacturing plant in Ingolstadt, Germany. |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver 10Best: | The Audi A4 has historically performed well in '10Best' lists from publications like Car and Driver, though specific year mentions for the '99 B5 are less common than for newer generations. |
| Ratings | |
| Consumer Reports: | Varies by specific engine and year, but generally rated well for driving dynamics and build quality, with some noted issues in reliability categories for certain powertrain combinations. |