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Audi Avant RS2 Service Repair Workshop Manual 1994-1995

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🏷️ Basic Information Identification Make: Audi Model: Avant RS2 Generation: B4 (Typ 8C) Production Years: 1994-1995 Codes Chassis Code: Typ 8C 👋 Introduction Market Position Positioning: The Audi Avant RS2, a high-performance estate car developed with Porsche, occupied a unique niche in the market, blending practicality with supercar-levels of performance. This manual serves the enthusiast and technician looking to maintain and repair this iconic vehicle. Competitive Analysis Competitors: While direct competitors were few, it competed with other high-performance wagons and sedans of the era, offering a distinct blend of German engineering, potent power, and practicality. Key Features Distinctive Aspects: Hand-built by Porsche, Porsche-designed body kit and interior elements, powerful turbocharged five-cylinder engine, Quattro all-wheel drive system, substantial performance figures for an estate car. 📋 Manual Details Coverage Areas Model Years Covered: 1994, 1995 Trim Levels Covered: All RS2 Avant models Page Count Estimated Pages: N/A (Digital Format) Manual Type Type: Service Repair Workshop Manual Data Type: Vehicle-specific factory repair data, not generic. Intended User: Dealership technicians, professional mechanics, and advanced DIY enthusiasts. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, rebuilding, performance tuning, timing belt service, serpentine belt routing, fuel system, ignition system, cooling system, lubrication system. Transmission: Removal, installation, in-car servicing, clutch, torque converter (if applicable), gear selection, internal component repair. Brakes: Complete servicing, hydraulic system, ABS diagnostics, component replacement, rotor and pad specifications, parking brake. Electrical System: Wiring schematics, diagnostic trouble codes, component testing, battery, alternator, starter, lighting, power accessories, fuse and relay information. Suspension Steering: Front and rear suspension, alignment procedures and specifications, steering system, power steering, wheel bearings, U-joint and CV-joint service. Bodywork Chassis: Body panel repair, glass replacement, sunroof service, interior trim, underbody protection, chassis specifications. Heating Ventilation Air Conditioning: AC service, refrigerant capacities, component diagnosis, heater core, climate control system. Procedures Included Maintenance: Routine maintenance schedules, fluid changes, filter replacements, tune-up procedures, factory maintenance charts. Diagnostics Troubleshooting: Diagnostic trouble codes, troubleshooting charts, computer diagnostic trees, symptom-based diagnostics, electrical fault finding. Repair Rebuild: Complete step-by-step instructions for all major repairs and overhauls, component rebuilding, installation and removal procedures. Specifications: Comprehensive torque specifications, fluid capacities, engine clearances, timing specifications, alignment angles, brake component tolerances. Engine Overhaul: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly. Suspension Alignment: Specific procedures and factory alignment specifications for front and rear suspension. U Joint Cv Joint Service: Procedures for servicing and replacing universal joints and constant velocity joints. Driving Concerns: Guidance on common driving concerns and how to address them. Vacuum Diagrams: Comprehensive vacuum diagrams for engine and ancillary systems. Technical Depth Depth: Factory highly detailed, covering A-Z repairs, suitable for dealership technicians and experienced DIY enthusiasts. Includes advanced diagnostics and component-level repair. Illustrations: Hundreds of illustrations, diagrams, and schematics to aid in understanding and repair procedures. Wiring Diagrams: Complete and detailed wiring schematics for all vehicle systems. Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and diagnostic procedures, though specific Audi diagnostic tool requirements for the era would be found in specialized dealer documentation, this manual covers the principles. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows (7, Vista 32/64, XP, ME, 98, NT, 2000), Mac Compatible Software Requirement: Adobe PDF Reader Print Quality Printability: All pages printable, ability to blow up images and print enlarged copies. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 5-cylinder, turbocharged, intercooled Engine Code: ADU Displacement: 2226 cc (2.2 Liters) Performance Horsepower: 315 PS (311 bhp; 232 kW) @ 6500 rpm Torque: 480 Nm (354 lb-ft) @ 3000 rpm Fuel System Fuel Delivery: Bosch Motronic Engine Management, Fuel Injection Forced Induction: Garrett T4 Turbocharger, Air-to-Air Intercooler Other Firing Order: 1-2-4-5-3 🔧 Transmission Standard Type: 6-speed manual transmission Drivetrain: Quattro permanent all-wheel drive Features Gear Ratios: Detailed in manual Clutch Type: Hydraulically operated, single dry plate 📐 Dimensions Exterior Length: 4406 mm (173.5 in) Width: 1730 mm (68.1 in) Height: 1422 mm (56.0 in) Weights Curb Weight: Approximately 1590 kg (3505 lbs) Gross Weight: N/A Towing Capacity: Not typically specified for this performance model 🛡️ Safety Features Ratings Crash Test Results: N/A (Era-specific standards, not directly comparable to modern ratings) Active Features Braking System: Anti-lock Braking System (ABS), ventilated front and rear disc brakes with large calipers. Traction Control: Quattro all-wheel drive system provides exceptional traction. Passive Features Airbags: Driver and passenger airbags. Seatbelts: Front and rear seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory fitted Audi sound system, typically with radio/cassette/CD player. Specific model details vary. Climate Control: Manual or automatic climate control depending on specification. System details and repair in manual. Driver Assistance ABS: Anti-lock Braking System (ABS) is standard. AWD: Quattro all-wheel drive system is a defining technological feature. Connectivity Original Connectivity: Limited by era, focused on audio...
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Audi Avant RS2 Service Repair Workshop Manual 1994-1995
🏷️ Basic Information
Identification
Make:
Audi
Model:
Avant RS2
Generation:
B4 (Typ 8C)
Production Years:
1994-1995
Codes
Chassis Code:
Typ 8C
👋 Introduction
Market Position
Positioning:
The Audi Avant RS2, a high-performance estate car developed with Porsche, occupied a unique niche in the market, blending practicality with supercar-levels of performance. This manual serves the enthusiast and technician looking to maintain and repair this iconic vehicle.
Competitive Analysis
Competitors:
While direct competitors were few, it competed with other high-performance wagons and sedans of the era, offering a distinct blend of German engineering, potent power, and practicality.
Key Features
Distinctive Aspects:
Hand-built by Porsche, Porsche-designed body kit and interior elements, powerful turbocharged five-cylinder engine, Quattro all-wheel drive system, substantial performance figures for an estate car.
📋 Manual Details
Coverage Areas
Model Years Covered:
1994, 1995
Trim Levels Covered:
All RS2 Avant models
Page Count
Estimated Pages:
N/A (Digital Format)
Manual Type
Type:
Service Repair Workshop Manual
Data Type:
Vehicle-specific factory repair data, not generic.
Intended User:
Dealership technicians, professional mechanics, and advanced DIY enthusiasts.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, rebuilding, performance tuning, timing belt service, serpentine belt routing, fuel system, ignition system, cooling system, lubrication system.
Transmission:
Removal, installation, in-car servicing, clutch, torque converter (if applicable), gear selection, internal component repair.
Brakes:
Complete servicing, hydraulic system, ABS diagnostics, component replacement, rotor and pad specifications, parking brake.
Electrical System:
Wiring schematics, diagnostic trouble codes, component testing, battery, alternator, starter, lighting, power accessories, fuse and relay information.
Suspension Steering:
Front and rear suspension, alignment procedures and specifications, steering system, power steering, wheel bearings, U-joint and CV-joint service.
Bodywork Chassis:
Body panel repair, glass replacement, sunroof service, interior trim, underbody protection, chassis specifications.
Heating Ventilation Air Conditioning:
AC service, refrigerant capacities, component diagnosis, heater core, climate control system.
Procedures Included
Maintenance:
Routine maintenance schedules, fluid changes, filter replacements, tune-up procedures, factory maintenance charts.
Diagnostics Troubleshooting:
Diagnostic trouble codes, troubleshooting charts, computer diagnostic trees, symptom-based diagnostics, electrical fault finding.
Repair Rebuild:
Complete step-by-step instructions for all major repairs and overhauls, component rebuilding, installation and removal procedures.
Specifications:
Comprehensive torque specifications, fluid capacities, engine clearances, timing specifications, alignment angles, brake component tolerances.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly.
Suspension Alignment:
Specific procedures and factory alignment specifications for front and rear suspension.
U Joint Cv Joint Service:
Procedures for servicing and replacing universal joints and constant velocity joints.
Driving Concerns:
Guidance on common driving concerns and how to address them.
Vacuum Diagrams:
Comprehensive vacuum diagrams for engine and ancillary systems.
Technical Depth
Depth:
Factory highly detailed, covering A-Z repairs, suitable for dealership technicians and experienced DIY enthusiasts. Includes advanced diagnostics and component-level repair.
Illustrations:
Hundreds of illustrations, diagrams, and schematics to aid in understanding and repair procedures.
Wiring Diagrams:
Complete and detailed wiring schematics for all vehicle systems.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and diagnostic procedures, though specific Audi diagnostic tool requirements for the era would be found in specialized dealer documentation, this manual covers the principles.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows (7, Vista 32/64, XP, ME, 98, NT, 2000), Mac Compatible
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages printable, ability to blow up images and print enlarged copies.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 5-cylinder, turbocharged, intercooled
Engine Code:
ADU
Displacement:
2226 cc (2.2 Liters)
Performance
Horsepower:
315 PS (311 bhp; 232 kW) @ 6500 rpm
Torque:
480 Nm (354 lb-ft) @ 3000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Engine Management, Fuel Injection
Forced Induction:
Garrett T4 Turbocharger, Air-to-Air Intercooler
Other
Firing Order:
1-2-4-5-3
🔧 Transmission
Standard
Type:
6-speed manual transmission
Drivetrain:
Quattro permanent all-wheel drive
Features
Gear Ratios:
Detailed in manual
Clutch Type:
Hydraulically operated, single dry plate
📐 Dimensions
Exterior
Length:
4406 mm (173.5 in)
Width:
1730 mm (68.1 in)
Height:
1422 mm (56.0 in)
Weights
Curb Weight:
Approximately 1590 kg (3505 lbs)
Gross Weight:
N/A
Towing Capacity:
Not typically specified for this performance model
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Era-specific standards, not directly comparable to modern ratings)
Active Features
Braking System:
Anti-lock Braking System (ABS), ventilated front and rear disc brakes with large calipers.
Traction Control:
Quattro all-wheel drive system provides exceptional traction.
Passive Features
Airbags:
Driver and passenger airbags.
Seatbelts:
Front and rear seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Audi sound system, typically with radio/cassette/CD player. Specific model details vary.
Climate Control:
Manual or automatic climate control depending on specification. System details and repair in manual.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is standard.
AWD:
Quattro all-wheel drive system is a defining technological feature.
Connectivity
Original Connectivity:
Limited by era, focused on audio and basic vehicle diagnostics. No modern Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months (refer to manual for specific conditions).
Timing Belt Interval:
Critical service, typically every 50,000 - 60,000 miles or 4-5 years. Manual provides exact interval and procedure.
Fluid Specifications
Engine Oil:
Synthetic 5W-40 or 10W-40, API SG/SH or ACEA A2/A3. Manual will specify exact type and capacity.
Coolant:
G12 or equivalent (pink/red) antifreeze/coolant mixture. Capacity and mixing ratio in manual.
Brake Fluid:
DOT 4.
Transmission Fluid:
Manual transmission fluid, specifications detailed in manual (e.g., GL-4/GL-5 rated).
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Known Issues
Common Wear Items:
Turbocharger seals, suspension bushings, ignition coil packs, exhaust system components.
Reliability Notes:
Generally robust but requires meticulous maintenance. Timely replacement of timing belt and associated components is paramount due to interference engine design.
📚 Vehicle History
Brand Heritage
Audi Heritage:
Audi's long history of pioneering Quattro all-wheel drive technology and developing performance variants, tracing back to rally racing success.
Model Evolution
Rs2 Development:
Developed in collaboration with Porsche, based on the Audi 80 Avant (B4 platform). It represented Audi's first 'RS' (RennSport) model, setting a benchmark for performance estates.
Production
Manufacturing Location:
Ingolstadt, Germany (final assembly by Porsche in Zuffenhausen)
Production Volume:
Approximately 2,908 units
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised in period reviews for its groundbreaking performance as an estate car. Considered a modern classic and highly sought after by enthusiasts.
Ratings
Enthusiast Ratings:
Highly regarded by automotive publications and owners for its unique blend of performance, practicality, and exclusivity.
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