Audi Avant RS2 Service Repair Workshop Manual 1994-1995
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🏷️ Basic Information Identification Make: Audi Model: Avant RS2 Generation: B4 (Typ 8C) Production Years: 1994-1995 Codes Chassis Code: Typ 8C 👋 Introduction Market Position Positioning: The Audi Avant RS2, a high-performance estate car developed with Porsche, occupied a unique niche in the market, blending practicality with supercar-levels of performance. This manual serves the enthusiast and technician looking to maintain and repair this iconic vehicle. Competitive Analysis Competitors: While direct competitors were few, it competed with other high-performance wagons and sedans of the era, offering a distinct blend of German engineering, potent power, and practicality. Key Features Distinctive Aspects: Hand-built by Porsche, Porsche-designed body kit and interior elements, powerful turbocharged five-cylinder engine, Quattro all-wheel drive system, substantial performance figures for an estate car. 📋 Manual Details Coverage Areas Model Years Covered: 1994, 1995 Trim Levels Covered: All RS2 Avant models Page Count Estimated Pages: N/A (Digital Format) Manual Type Type: Service Repair Workshop Manual Data Type: Vehicle-specific factory repair data, not generic. Intended User: Dealership technicians, professional mechanics, and advanced DIY enthusiasts. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, rebuilding, performance tuning, timing belt service, serpentine belt routing, fuel system, ignition system, cooling system, lubrication system. Transmission: Removal, installation, in-car servicing, clutch, torque converter (if applicable), gear selection, internal component repair. Brakes: Complete servicing, hydraulic system, ABS diagnostics, component replacement, rotor and pad specifications, parking brake. Electrical System: Wiring schematics, diagnostic trouble codes, component testing, battery, alternator, starter, lighting, power accessories, fuse and relay information. Suspension Steering: Front and rear suspension, alignment procedures and specifications, steering system, power steering, wheel bearings, U-joint and CV-joint service. Bodywork Chassis: Body panel repair, glass replacement, sunroof service, interior trim, underbody protection, chassis specifications. Heating Ventilation Air Conditioning: AC service, refrigerant capacities, component diagnosis, heater core, climate control system. Procedures Included Maintenance: Routine maintenance schedules, fluid changes, filter replacements, tune-up procedures, factory maintenance charts. Diagnostics Troubleshooting: Diagnostic trouble codes, troubleshooting charts, computer diagnostic trees, symptom-based diagnostics, electrical fault finding. Repair Rebuild: Complete step-by-step instructions for all major repairs and overhauls, component rebuilding, installation and removal procedures. Specifications: Comprehensive torque specifications, fluid capacities, engine clearances, timing specifications, alignment angles, brake component tolerances. Engine Overhaul: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly. Suspension Alignment: Specific procedures and factory alignment specifications for front and rear suspension. U Joint Cv Joint Service: Procedures for servicing and replacing universal joints and constant velocity joints. Driving Concerns: Guidance on common driving concerns and how to address them. Vacuum Diagrams: Comprehensive vacuum diagrams for engine and ancillary systems. Technical Depth Depth: Factory highly detailed, covering A-Z repairs, suitable for dealership technicians and experienced DIY enthusiasts. Includes advanced diagnostics and component-level repair. Illustrations: Hundreds of illustrations, diagrams, and schematics to aid in understanding and repair procedures. Wiring Diagrams: Complete and detailed wiring schematics for all vehicle systems. Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and diagnostic procedures, though specific Audi diagnostic tool requirements for the era would be found in specialized dealer documentation, this manual covers the principles. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows (7, Vista 32/64, XP, ME, 98, NT, 2000), Mac Compatible Software Requirement: Adobe PDF Reader Print Quality Printability: All pages printable, ability to blow up images and print enlarged copies. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 5-cylinder, turbocharged, intercooled Engine Code: ADU Displacement: 2226 cc (2.2 Liters) Performance Horsepower: 315 PS (311 bhp; 232 kW) @ 6500 rpm Torque: 480 Nm (354 lb-ft) @ 3000 rpm Fuel System Fuel Delivery: Bosch Motronic Engine Management, Fuel Injection Forced Induction: Garrett T4 Turbocharger, Air-to-Air Intercooler Other Firing Order: 1-2-4-5-3 🔧 Transmission Standard Type: 6-speed manual transmission Drivetrain: Quattro permanent all-wheel drive Features Gear Ratios: Detailed in manual Clutch Type: Hydraulically operated, single dry plate 📐 Dimensions Exterior Length: 4406 mm (173.5 in) Width: 1730 mm (68.1 in) Height: 1422 mm (56.0 in) Weights Curb Weight: Approximately 1590 kg (3505 lbs) Gross Weight: N/A Towing Capacity: Not typically specified for this performance model 🛡️ Safety Features Ratings Crash Test Results: N/A (Era-specific standards, not directly comparable to modern ratings) Active Features Braking System: Anti-lock Braking System (ABS), ventilated front and rear disc brakes with large calipers. Traction Control: Quattro all-wheel drive system provides exceptional traction. Passive Features Airbags: Driver and passenger airbags. Seatbelts: Front and rear seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory fitted Audi sound system, typically with radio/cassette/CD player. Specific model details vary. Climate Control: Manual or automatic climate control depending on specification. System details and repair in manual. Driver Assistance ABS: Anti-lock Braking System (ABS) is standard. AWD: Quattro all-wheel drive system is a defining technological feature. Connectivity Original Connectivity: Limited by era, focused on audio...
The Audi Avant RS2, a high-performance estate car developed with Porsche, occupied a unique niche in the market, blending practicality with supercar-levels of performance. This manual serves the enthusiast and technician looking to maintain and repair this iconic vehicle.
Competitive Analysis
Competitors:
While direct competitors were few, it competed with other high-performance wagons and sedans of the era, offering a distinct blend of German engineering, potent power, and practicality.
Key Features
Distinctive Aspects:
Hand-built by Porsche, Porsche-designed body kit and interior elements, powerful turbocharged five-cylinder engine, Quattro all-wheel drive system, substantial performance figures for an estate car.
📋 Manual Details
Coverage Areas
Model Years Covered:
1994, 1995
Trim Levels Covered:
All RS2 Avant models
Page Count
Estimated Pages:
N/A (Digital Format)
Manual Type
Type:
Service Repair Workshop Manual
Data Type:
Vehicle-specific factory repair data, not generic.
Intended User:
Dealership technicians, professional mechanics, and advanced DIY enthusiasts.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, rebuilding, performance tuning, timing belt service, serpentine belt routing, fuel system, ignition system, cooling system, lubrication system.
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly.
Suspension Alignment:
Specific procedures and factory alignment specifications for front and rear suspension.
U Joint Cv Joint Service:
Procedures for servicing and replacing universal joints and constant velocity joints.
Driving Concerns:
Guidance on common driving concerns and how to address them.
Vacuum Diagrams:
Comprehensive vacuum diagrams for engine and ancillary systems.
Technical Depth
Depth:
Factory highly detailed, covering A-Z repairs, suitable for dealership technicians and experienced DIY enthusiasts. Includes advanced diagnostics and component-level repair.
Illustrations:
Hundreds of illustrations, diagrams, and schematics to aid in understanding and repair procedures.
Wiring Diagrams:
Complete and detailed wiring schematics for all vehicle systems.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and diagnostic procedures, though specific Audi diagnostic tool requirements for the era would be found in specialized dealer documentation, this manual covers the principles.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows (7, Vista 32/64, XP, ME, 98, NT, 2000), Mac Compatible
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages printable, ability to blow up images and print enlarged copies.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 5-cylinder, turbocharged, intercooled
Engine Code:
ADU
Displacement:
2226 cc (2.2 Liters)
Performance
Horsepower:
315 PS (311 bhp; 232 kW) @ 6500 rpm
Torque:
480 Nm (354 lb-ft) @ 3000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Engine Management, Fuel Injection
Forced Induction:
Garrett T4 Turbocharger, Air-to-Air Intercooler
Other
Firing Order:
1-2-4-5-3
🔧 Transmission
Standard
Type:
6-speed manual transmission
Drivetrain:
Quattro permanent all-wheel drive
Features
Gear Ratios:
Detailed in manual
Clutch Type:
Hydraulically operated, single dry plate
📐 Dimensions
Exterior
Length:
4406 mm (173.5 in)
Width:
1730 mm (68.1 in)
Height:
1422 mm (56.0 in)
Weights
Curb Weight:
Approximately 1590 kg (3505 lbs)
Gross Weight:
N/A
Towing Capacity:
Not typically specified for this performance model
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Era-specific standards, not directly comparable to modern ratings)
Active Features
Braking System:
Anti-lock Braking System (ABS), ventilated front and rear disc brakes with large calipers.
Traction Control:
Quattro all-wheel drive system provides exceptional traction.
Passive Features
Airbags:
Driver and passenger airbags.
Seatbelts:
Front and rear seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Audi sound system, typically with radio/cassette/CD player. Specific model details vary.
Climate Control:
Manual or automatic climate control depending on specification. System details and repair in manual.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is standard.
AWD:
Quattro all-wheel drive system is a defining technological feature.
Connectivity
Original Connectivity:
Limited by era, focused on audio and basic vehicle diagnostics. No modern Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months (refer to manual for specific conditions).
Timing Belt Interval:
Critical service, typically every 50,000 - 60,000 miles or 4-5 years. Manual provides exact interval and procedure.
Fluid Specifications
Engine Oil:
Synthetic 5W-40 or 10W-40, API SG/SH or ACEA A2/A3. Manual will specify exact type and capacity.
Coolant:
G12 or equivalent (pink/red) antifreeze/coolant mixture. Capacity and mixing ratio in manual.
Brake Fluid:
DOT 4.
Transmission Fluid:
Manual transmission fluid, specifications detailed in manual (e.g., GL-4/GL-5 rated).
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Known Issues
Common Wear Items:
Turbocharger seals, suspension bushings, ignition coil packs, exhaust system components.
Reliability Notes:
Generally robust but requires meticulous maintenance. Timely replacement of timing belt and associated components is paramount due to interference engine design.
📚 Vehicle History
Brand Heritage
Audi Heritage:
Audi's long history of pioneering Quattro all-wheel drive technology and developing performance variants, tracing back to rally racing success.
Model Evolution
Rs2 Development:
Developed in collaboration with Porsche, based on the Audi 80 Avant (B4 platform). It represented Audi's first 'RS' (RennSport) model, setting a benchmark for performance estates.
Production
Manufacturing Location:
Ingolstadt, Germany (final assembly by Porsche in Zuffenhausen)
Production Volume:
Approximately 2,908 units
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised in period reviews for its groundbreaking performance as an estate car. Considered a modern classic and highly sought after by enthusiasts.
Ratings
Enthusiast Ratings:
Highly regarded by automotive publications and owners for its unique blend of performance, practicality, and exclusivity.
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