Audi Avant Rs2 1994 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Audi Model: RS2 Avant Year: 1994 Codes Chassis Code: P1 👋 Introduction Market Position Positioning: High-performance wagon, niche enthusiast vehicle Competitive Analysis Competitors: Limited direct competitors at the time; often compared to other performance sedans/wagons from BMW (e.g., M3 Touring concepts), Mercedes-Benz (e.g., AMG models), and niche tuners. Key Features Highlights: Exclusive, hand-built by Porsche, rallying heritage, potent turbocharged five-cylinder engine, all-wheel drive (Quattro), practical wagon body style. 📋 Manual Details Coverage Areas Coverage: All Models/Engines/Trim/Transmissions Types Engine Variants: Covers the specific 2.2L 20V turbocharged engine used in the RS2 Avant. Page Count Page Count Estimate: High (Hundreds of pages implied) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Powertrain Management: Engine Control Unit (ECU) diagnostics and calibration information included. Procedures Included Procedures: Diagnostic, Repair, Maintenance, Disassembly, Assembly, Cleaning, Reinstalling, Troubleshooting electrical system Engine Rebuild: Includes detailed procedures for engine disassembly, inspection, and reassembly. Technical Depth Depth: Professional Technician Level, Detailed Substeps, Notes, Cautions, Warnings, Step-by-Step Instructions, Illustrations, Drawings, Photos, Enlarged Insets Wiring Diagrams Detail: Comprehensive, essential for electrical troubleshooting on this complex system. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Other Features Zoom Capability: YES Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: APU (often associated with the RS2) Engine Type: Inline 5-cylinder, turbocharged, intercooled Displacement: 2226 cc (2.2 Liters) Performance Horsepower: 315 PS (311 hp; 232 kW) at 6500 rpm Torque: 480 Nm (354 lb-ft) at 3000 rpm Fuel System Fuel Delivery: Bosch Motronic M2.3.2 fuel injection, larger K27 turbocharger Engine Features Cooling System: Upgraded oil cooler, larger radiator Exhaust System: Custom tuned exhaust system 🔧 Transmission Standard Type: 6-speed manual Optional Type: N/A (Only manual offered) Features Drive System: Audi Quattro permanent all-wheel drive Clutch: Heavy-duty clutch assembly 📐 Dimensions Exterior Length: 4406 mm (173.5 in) Width: 1720 mm (67.7 in) Height: 1420 mm (55.9 in) Weights Curb Weight: 1650 kg (3638 lbs) Gross Weight Rating: Approx. 2100 kg (4630 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Not comprehensively rated by modern standards; built to 1990s safety standards. Active Features Braking System: AP Racing 4-piston calipers, 322mm vented discs (front), 299mm vented discs (rear) ABS: Standard Passive Features Airbags: Driver and passenger airbags Seatbelts: Pre-tensioning seatbelts Chassis Reinforcement: Enhanced body rigidity for performance applications 💡 Technology Features Infotainment Audio System: Premium Audi Symphony system (optional), typically with CD player and cassette. Climate Control: Automatic climate control (Climatronic) standard on many models. Driver Assistance Cruise Control: Standard Stability Control: Traction Control System (ASR - Anti-Slip Regulation) standard, integrated with Quattro. Connectivity Connectivity Features: Basic for its era; typically involved analog systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles (12,000 km) or annually, depending on usage. Check manual for specifics. Timing Belt Replacement: Recommended every 60,000 miles (96,000 km) or 4-5 years. Critical due to interference engine design. Fluid Specifications Engine Oil Specification: Synthetic 5W-40 or 5W-50 (e.g., Castrol GTX High Mileage or similar quality meeting VW 500 00 / 505 00 standards) Coolant Type: G12 or G12+ (pink) ethylene glycol-based coolant (or compatible) Brake Fluid Type: DOT 4 (high performance, low viscosity) Transmission Fluid: API GL-4 or GL-5 (e.g., Mobilube 75W-90 or equivalent) Differential Fluid: API GL-5 (e.g., Mobilube 75W-90 or equivalent) Known Issues Common Problems: Turbocharger seal leaks, oil consumption, valve stem seals, vacuum line deterioration, aging wiring harness components, potential ABS sensor issues, clutch wear due to high torque. Filters Oil Filter Part Number: Mann-Filter HU 719/1 x, Mahle OC 190, Bosch 0 451 104 076 (ensure compatibility) Air Filter Part Number: Mann-Filter C 35145, Mahle LX 66 (ensure compatibility) 📚 Vehicle History Brand Heritage Heritage: Audi's reputation for Quattro all-wheel-drive and turbocharged performance, building on the success of models like the Ur-Quattro and Audi Sport's rally success. Model Evolution Evolution: Developed in collaboration with Porsche; based on the Audi 80 Avant (B4 generation) but heavily modified with Porsche engineering and components. Limited production run. Production Production Years: 1994-1995 Production Location: Ingolstadt, Germany (assembled by Porsche in Rosslyn, South Africa for some markets, though the core manufacturing was in Germany) Production Volume: Approximately 662 units 🏆 Awards & Recognition Recognitions Industry Recognition: Widely considered a 'supercar' in wagon form, highly sought after by collectors, lauded for its unique performance and practicality combination. Ratings Performance Ratings: 0-60 mph in under...
Limited direct competitors at the time; often compared to other performance sedans/wagons from BMW (e.g., M3 Touring concepts), Mercedes-Benz (e.g., AMG models), and niche tuners.
Key Features
Highlights:
Exclusive, hand-built by Porsche, rallying heritage, potent turbocharged five-cylinder engine, all-wheel drive (Quattro), practical wagon body style.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim/Transmissions Types
Engine Variants:
Covers the specific 2.2L 20V turbocharged engine used in the RS2 Avant.
Not comprehensively rated by modern standards; built to 1990s safety standards.
Active Features
Braking System:
AP Racing 4-piston calipers, 322mm vented discs (front), 299mm vented discs (rear)
ABS:
Standard
Passive Features
Airbags:
Driver and passenger airbags
Seatbelts:
Pre-tensioning seatbelts
Chassis Reinforcement:
Enhanced body rigidity for performance applications
💡 Technology Features
Infotainment
Audio System:
Premium Audi Symphony system (optional), typically with CD player and cassette.
Climate Control:
Automatic climate control (Climatronic) standard on many models.
Driver Assistance
Cruise Control:
Standard
Stability Control:
Traction Control System (ASR - Anti-Slip Regulation) standard, integrated with Quattro.
Connectivity
Connectivity Features:
Basic for its era; typically involved analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or annually, depending on usage. Check manual for specifics.
Timing Belt Replacement:
Recommended every 60,000 miles (96,000 km) or 4-5 years. Critical due to interference engine design.
Fluid Specifications
Engine Oil Specification:
Synthetic 5W-40 or 5W-50 (e.g., Castrol GTX High Mileage or similar quality meeting VW 500 00 / 505 00 standards)
Coolant Type:
G12 or G12+ (pink) ethylene glycol-based coolant (or compatible)
Brake Fluid Type:
DOT 4 (high performance, low viscosity)
Transmission Fluid:
API GL-4 or GL-5 (e.g., Mobilube 75W-90 or equivalent)
Differential Fluid:
API GL-5 (e.g., Mobilube 75W-90 or equivalent)
Known Issues
Common Problems:
Turbocharger seal leaks, oil consumption, valve stem seals, vacuum line deterioration, aging wiring harness components, potential ABS sensor issues, clutch wear due to high torque.
Mann-Filter C 35145, Mahle LX 66 (ensure compatibility)
📚 Vehicle History
Brand Heritage
Heritage:
Audi's reputation for Quattro all-wheel-drive and turbocharged performance, building on the success of models like the Ur-Quattro and Audi Sport's rally success.
Model Evolution
Evolution:
Developed in collaboration with Porsche; based on the Audi 80 Avant (B4 generation) but heavily modified with Porsche engineering and components. Limited production run.
Production
Production Years:
1994-1995
Production Location:
Ingolstadt, Germany (assembled by Porsche in Rosslyn, South Africa for some markets, though the core manufacturing was in Germany)
Production Volume:
Approximately 662 units
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Widely considered a 'supercar' in wagon form, highly sought after by collectors, lauded for its unique performance and practicality combination.
Ratings
Performance Ratings:
0-60 mph in under 5 seconds, top speed exceeding 150 mph.
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