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AUDI TT MK2 TYP 8J 2006 Full Service Repair Manual
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Basic Information Identification Make: Audi Model: TT Generation: Mk2 (Type 8J) Model Year: 2006 Codes Chassis Code: 8J Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking comprehensive...
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | TT |
| Generation: | Mk2 (Type 8J) |
| Model Year: | 2006 |
| Codes | |
| Chassis Code: | 8J |
| Introduction | |
| Market Position | |
| Target Audience: | DIY enthusiasts and professional mechanics seeking comprehensive repair information. |
| Competitive Analysis | |
| Value Proposition: | Provides dealership-level repair information for a fraction of the cost, enabling cost-effective maintenance and repair. |
| Key Features | |
| Accessibility: | Instant download and portability on various devices make repairs on-the-go feasible. |
| Usability: | Easy-to-read text, clear instructions, and detailed diagrams cater to varying skill levels. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Full Service and Repair |
| Page Count | |
| Estimated Page Count: | Extensive (typical for full service manuals, often 1000+ pages) |
| Manual Type | |
| Manual Type: | Professional Workshop/Service Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling system. |
| Engine Management: | Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensor testing. |
| Transmission Manual: | Manual gearbox: clutch, gearbox assembly, shift mechanisms, maintenance, troubleshooting. |
| Transmission Automatic: | DSG (Direct-Shift Gearbox) if applicable: clutch packs, mechatronics unit, valve body, mechatronic control unit, maintenance, troubleshooting. |
| Drivetrain: | Front-wheel drive (FWD) and Quattro all-wheel drive (AWD) systems: drive shafts, CV joints, differentials, Haldex coupling (if applicable). |
| Suspension: | Front and rear suspension components: struts, shock absorbers, springs, control arms, bushings, anti-roll bars, wheel alignment specifications. |
| Steering: | Power steering system: hydraulic pump, steering rack, tie rods, steering column, steering angle sensor. |
| Brakes: | Brake system: hydraulic components (master cylinder, brake lines, calipers, wheel cylinders), ABS, ESP, parking brake, brake fluid specifications, rotor and pad specifications. |
| Electrical System: | Battery, charging system (alternator), starter motor, fuses, relays, wiring diagrams, lighting systems, power windows, door locks. |
| Body And Chassis: | Body structure, doors, hood, trunk lid, bumpers, interior trim, glass, sealant and adhesive specifications. |
| Heating Ventilation Air Conditioning HVAC: | HVAC system components, refrigerant handling, climate control module, cabin air filter replacement. |
| Infotainment And Electronics: | Radio, navigation system, speakers, antenna systems, instrument cluster, CAN bus communication. |
| Procedures Included | |
| Preventative Maintenance: | Scheduled maintenance tasks, fluid changes, filter replacements, inspection points. |
| Troubleshooting Diagnostics: | Systematic diagnostic procedures for common and complex issues, symptom-based fault finding. |
| Component Removal Installation: | Step-by-step instructions for removing and installing all major and minor components. |
| Engine Overhaul: | Complete engine disassembly, inspection, measurement, and reassembly procedures. |
| Transmission Repair: | Detailed instructions for transmission internal repairs and adjustments. |
| Brake Service: | Brake pad and rotor replacement, caliper service, bleeding procedures, ABS/ESP component replacement. |
| Electrical Diagnostics: | Interpreting wiring diagrams, testing circuits, diagnosing electrical faults. |
| Body Repair: | Panel replacement, dent repair, door and window adjustment, sealing. |
| HVAC Service: | Refrigerant system service, component replacement, leak detection. |
| Torque Specifications: | Accurate torque values for all critical fasteners. |
| Technical Depth | |
| Diagnostic Capability: | Advanced diagnostics, including use of diagnostic scan tools and interpreting fault codes. |
| Repair Complexity: | Covers basic DIY tasks to complete engine and transmission rebuilds. |
| Diagrams Illustrations: | High-quality exploded views, schematics, and detailed diagrams. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Printability: | Full Printable |
| Zoom Capability: | Zoom IN/OUT enabled for detailed viewing |
| Binding Type | |
| Binding Type: | Digital Download (Printable) |
| Paper Type | |
| Recommended Paper Type For Printing: | Standard printer paper (A4/Letter) suitable for on-demand printing. |
| Delivery Method | |
| Delivery: | Instant Download |
| Software Requirements | |
| Required Software: | Adobe PDF Reader, WinZip (or similar decompression utility) |
| Compatibility | |
| Operating Systems: | Compatible with all versions of Windows & Mac |
| Engine Specifications | |
| Primary Engine | |
| Engine Options 2006 Mk2 Tt: | 2.0 TFSI (BWA/BPY), 3.2 V6 FSI (BDB/BMJ). |
| Performance | |
| 2.0 Tfsi Horsepower: | 200 PS (197 bhp; 147 kW) |
| 2.0 Tfsi Torque: | 280 Nm (207 lb-ft) at 1800-5000 rpm |
| 3.2 V6 Fsi Horsepower: | 250 PS (247 bhp; 184 kW) |
| 3.2 V6 Fsi Torque: | 320 Nm (236 lb-ft) at 2500-3000 rpm |
| Fuel System | |
| Fuel Delivery Tfsi: | Direct Injection (TFSI - Turbocharged Fuel Stratified Injection) |
| Fuel Delivery V6: | Multi-Point Fuel Injection (MPI) |
| Engine Codes | |
| 2.0 Tfsi Engine Codes: | BWA (for earlier models, common in Europe), BPY (common in North America) |
| 3.2 V6 Fsi Engine Codes: | BDB, BMJ |
| Transmission | |
| Standard | |
| Standard Transmission: | 6-speed Manual Transmission (02Q for 2.0 TFSI, 08D for 3.2 V6) |
| Optional | |
| Optional Transmission: | 6-speed S tronic (DSG - Direct-Shift Gearbox) (02E) |
| Features | |
| Dsg Features: | Dual-clutch automatic with manual shifting capability via paddle shifters or gear selector. |
| Fluid Specifications | |
| Manual Transmission Fluid: | G 052 171 A1/A2 (or equivalent API GL-4 SAE 75W-90) |
| Dsg Transmission Fluid: | G 052 182 A2 (special DSG fluid) |
| Dimensions | |
| Exterior | |
| Length: | 4108 mm (161.7 in) |
| Width: | 1765 mm (69.5 in) |
| Height: | 1350 mm (53.1 in) |
| Wheelbase: | 2468 mm (97.2 in) |
| Weights | |
| Curb Weight 2.0 Tfsi: | Approx. 1350-1400 kg (2976-3086 lbs) |
| Curb Weight 3.2 V6: | Approx. 1470-1520 kg (3241-3351 lbs) |
| Cargo | |
| Cargo Volume Trunk: | 208 liters (7.3 cu ft) with rear seats up. |
| Safety Features | |
| Ratings | |
| Euro Ncap Rating 2006: | 5 Stars (Adult Occupant Protection) |
| Active Features | |
| Standard Safety Features: | ABS (Anti-lock Braking System), ESP (Electronic Stability Program), Traction Control (ASR). |
| Passive Features | |
| Airbags: | Driver and front passenger airbags, side airbags, head airbags (curtain). |
| Seatbelts: | Three-point inertia-reel seatbelts with pretensioners and belt force limiters. |
| Technology Features | |
| Infotainment | |
| Infotainment Options: | Audi Concert (basic), Audi Symphony (upgraded), Audi Navigation Plus RNS-E. Features include CD player, radio, optional navigation, and aux input. |
| Driver Assistance | |
| Driver Assistance Features: | Park Distance Control (PDC) front and rear, cruise control, rain sensor, automatic climate control. |
| Connectivity | |
| Connectivity Options: | Optional Bluetooth hands-free system for mobile phone integration. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 15,000 km (9,300 miles) or 12 months, whichever comes first, with flexible service intervals (indicated by the car's computer). |
| Spark Plug Replacement Tfsi: | Approximately 60,000 km (37,000 miles) for the 2.0 TFSI engine. |
| Timing Belt Replacement: | The 2.0 TFSI uses a timing chain. The 3.2 V6 FSI uses a timing chain, which typically requires inspection and potential replacement at higher mileage (e.g., 160,000-200,000 km). |
| Fluid Specifications | |
| Engine Oil Specification Tfsi: | VW 504 00 / 507 00 (e.g., Castrol EDGE Professional Longlife III 5W-30) |
| Engine Oil Specification V6: | VW 502 00 / 505 00 (e.g., Castrol EDGE 5W-40) |
| Coolant Type: | G 12 Plus / G 12++ (Pink/Purple OAT coolant) |
| Brake Fluid Type: | DOT 4 (or DOT 4 Plus, e.g., G 000 100) |
| Known Issues | |
| Oil Consumption Tfsi: | Some 2.0 TFSI engines (especially early ones) can exhibit oil consumption issues due to piston ring or valve stem seal wear. |
| Dsg Mechatronics: | Potential issues with the DSG mechatronic unit, requiring specialized diagnostics and repair. |
| Halde Coupling AWD: | The Haldex all-wheel-drive system's coupling unit may require periodic fluid changes and filter replacement to prevent issues. |
| Water Pump Leaks: | The plastic water pump on the 2.0 TFSI can develop leaks over time. |
| Vehicle History | |
| Brand Heritage | |
| Audi Heritage: | Audi, a German premium automobile manufacturer, has a long history dating back to 1910, known for its engineering prowess and Quattro all-wheel-drive system. |
| Model Evolution | |
| Audi Tt Mk2 Introduction: | The second generation Audi TT (Type 8J) was introduced in 2006, succeeding the iconic Mk1 TT. It featured a new design language, enhanced technology, and a more rigid chassis based on the Volkswagen Group A5 (PQ35) platform. |
| Production | |
| Mk2 Tt Production Years: | 2006-2014 |
| Mk2 Tt Platform: | Shared platform with Volkswagen Golf V, Audi A3 (8P), and other VW Group models. |
| Awards & Recognition | |
| Recognitions | |
| Ward Auto Worlds 10 Best Engines: | The 3.2 V6 FSI engine was recognized by Ward's Auto as one of the '10 Best Engines' in 2007. |
| Red Dot Design Award: | The Audi TT Mk2 is renowned for its distinctive design and has received accolades such as the Red Dot Design Award. |