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BMW 3 Series E30 316 316i 318i 320i 325i Complete Workshop Service Repair Manual 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Platform Code: E30 Codes Chassis Code: E30 👋 Introduction Market Position Era: Iconic sports sedan of the 1980s and early 1990s, known for its driving dynamics and build quality. Competitive Analysis Competitors: Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, Ford Sierra. Key Features Driving Dynamics: Renowned for excellent handling, balanced chassis, and responsive steering, establishing BMW's reputation for 'The Ultimate Driving Machine'. Design Philosophy: Classic BMW design cues, driver-focused interior, robust engineering. Manual Value Proposition Target Audience: Enthusiasts, DIY mechanics, restoration specialists, and owners looking to maintain their E30. 📋 Manual Details Coverage Areas Model Years Covered: 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Engine Variants Covered: 316, 316i, 318i, 320i, 325i Page Count Estimated Page Count: Approximately 1500-2500 pages (typical for comprehensive workshop manuals of this era, actual may vary based on specific publication) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (assumed PDF or similar digital format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, lubrication, cooling system, fuel injection (Bosch Motronic, K-Jetronic, L-Jetronic where applicable), emission control systems. Engine Electrical: Ignition system, starter motor, alternator, battery, electronic control units (ECU), sensors, wiring diagrams. Transmission Manual: Gearbox overhaul, clutch service, shift linkage, drive shafts. Transmission Automatic: Automatic transmission overhaul, fluid service, control systems, torque converter. Drivetrain: Differential, rear axle, hub assemblies, CV joints. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering knuckle, wheel bearings. Steering: Steering rack, power steering system, steering column, tie rods, alignment specifications. Brakes: Hydraulic system, brake discs, calipers, pads, master cylinder, ABS system (where applicable), parking brake. Electrical System: Lighting, wipers, horn, power windows, central locking, fuse box, relays, diagnostic connectors. Bodywork: Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement, rust repair guidance. HVAC: Heating, ventilation, and air conditioning system service and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid checks, belt adjustments. Troubleshooting: Diagnostic procedures for common malfunctions, fault code interpretation (where applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Electrical Diagnostics: Testing circuits, component replacement, wiring diagram interpretation for electrical faults. Body And Interior Repair: Panel alignment, dent repair, interior trim replacement, glass installation. Technical Depth Depth: Comprehensive (covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs). Diagnostic Capability: Advanced (includes diagnostic flowcharts, component testing procedures, and wiring diagrams necessary for in-depth troubleshooting). 📊 Manual Specifications File Format File Type: Digital (likely PDF, DjVu, or similar, designed for easy searching and printing) Print Quality Image Resolution: High resolution, suitable for clear reproduction of diagrams, schematics, and photographs. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine 316/316I: M10/M40 1.6L Inline-4 (Carbureted on 316, Fuel Injection on 316i) 318I: M10 1.8L Inline-4 (Fuel Injection) 320I: M20 2.0L Inline-6 (Fuel Injection) 325I: M20 2.5L Inline-6 (Fuel Injection) Performance 316I (Approx): 75-95 HP, 110-125 Nm torque 318I (Approx): 100-105 HP, 140-145 Nm torque 320I (Approx): 125 HP, 170 Nm torque 325I (Approx): 170-177 HP, 220-240 Nm torque Fuel System Injection Systems: Bosch L-Jetronic, Bosch K-Jetronic (CIS), Bosch Motronic (EFI) Fuel Type: Unleaded gasoline (Octane rating specifications will be in the manual) Engine Construction Block Material: Cast Iron (M10 and M20 engines) Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Types: 4-speed manual, 5-speed manual ( Getrag 260 common on later models and larger engines) Optional Automatic Transmission: ZF 3HP22 3-speed automatic, ZF 4HP22 4-speed automatic (depending on engine and market) Features Clutch Type: Hydraulically operated single dry plate clutch Fluid Specifications Manual Transmission Fluid: GL-4 gear oil (e.g., Castrol EPX 80W/90 or equivalent, exact spec in manual) Automatic Transmission Fluid: Dexron III or equivalent (exact spec in manual) 📐 Dimensions Exterior Body Styles: 2-door sedan, 4-door sedan, convertible, touring (wagon, less common and not always covered in standard E30 manuals). Weights Curb Weight: Approx. 1100-1300 kg (1984 - 2866 - 2866 lbs), varying by engine and body style. 🛡️ Safety Features Ratings Crash Test History: E30 generally performed well for its era. Specific official crash test ratings may vary by region and test methodology. The manual will likely detail structural integrity and passive safety features. Active Features Braking System: Front ventilated discs, rear solid discs (standard on most models). ABS was optional on higher trims and later models. Passive Features Restraints: Seat belts (3-point front and rear), driver's airbag (optional on later models). Chassis Design: Reinforced body structure, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted cassette players or radio-cassette combinations. Upgrade potential is high. Driver Assistance ABS: Anti-lock Braking System (ABS) was optional on most models...
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BMW 3 Series E30 316 316i 318i 320i 325i Complete Workshop Service Repair Manual 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Generation
Platform Code:
E30
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Era:
Iconic sports sedan of the 1980s and early 1990s, known for its driving dynamics and build quality.
Competitive Analysis
Competitors:
Mercedes-Benz W201 (190E), Audi 80/90, Alfa Romeo 75, Ford Sierra.
Key Features
Driving Dynamics:
Renowned for excellent handling, balanced chassis, and responsive steering, establishing BMW's reputation for 'The Ultimate Driving Machine'.
Design Philosophy:
Classic BMW design cues, driver-focused interior, robust engineering.
Manual Value Proposition
Target Audience:
Enthusiasts, DIY mechanics, restoration specialists, and owners looking to maintain their E30.
📋 Manual Details
Coverage Areas
Model Years Covered:
1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991
Engine Variants Covered:
316, 316i, 318i, 320i, 325i
Page Count
Estimated Page Count:
Approximately 1500-2500 pages (typical for comprehensive workshop manuals of this era, actual may vary based on specific publication)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (assumed PDF or similar digital format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing, lubrication, cooling system, fuel injection (Bosch Motronic, K-Jetronic, L-Jetronic where applicable), emission control systems.
Engine Electrical:
Ignition system, starter motor, alternator, battery, electronic control units (ECU), sensors, wiring diagrams.
Transmission Manual:
Gearbox overhaul, clutch service, shift linkage, drive shafts.
Transmission Automatic:
Automatic transmission overhaul, fluid service, control systems, torque converter.
Drivetrain:
Differential, rear axle, hub assemblies, CV joints.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering knuckle, wheel bearings.
Steering:
Steering rack, power steering system, steering column, tie rods, alignment specifications.
Brakes:
Hydraulic system, brake discs, calipers, pads, master cylinder, ABS system (where applicable), parking brake.
Electrical System:
Lighting, wipers, horn, power windows, central locking, fuse box, relays, diagnostic connectors.
Bodywork:
Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement, rust repair guidance.
HVAC:
Heating, ventilation, and air conditioning system service and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks, belt adjustments.
Troubleshooting:
Diagnostic procedures for common malfunctions, fault code interpretation (where applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.
Electrical Diagnostics:
Testing circuits, component replacement, wiring diagram interpretation for electrical faults.
Body And Interior Repair:
Panel alignment, dent repair, interior trim replacement, glass installation.
Technical Depth
Depth:
Comprehensive (covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs).
Diagnostic Capability:
Advanced (includes diagnostic flowcharts, component testing procedures, and wiring diagrams necessary for in-depth troubleshooting).
📊 Manual Specifications
File Format
File Type:
Digital (likely PDF, DjVu, or similar, designed for easy searching and printing)
Print Quality
Image Resolution:
High resolution, suitable for clear reproduction of diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
316/316I:
M10/M40 1.6L Inline-4 (Carbureted on 316, Fuel Injection on 316i)
318I:
M10 1.8L Inline-4 (Fuel Injection)
320I:
M20 2.0L Inline-6 (Fuel Injection)
325I:
M20 2.5L Inline-6 (Fuel Injection)
Performance
316I (Approx):
75-95 HP, 110-125 Nm torque
318I (Approx):
100-105 HP, 140-145 Nm torque
320I (Approx):
125 HP, 170 Nm torque
325I (Approx):
170-177 HP, 220-240 Nm torque
Fuel System
Injection Systems:
Bosch L-Jetronic, Bosch K-Jetronic (CIS), Bosch Motronic (EFI)
Fuel Type:
Unleaded gasoline (Octane rating specifications will be in the manual)
Engine Construction
Block Material:
Cast Iron (M10 and M20 engines)
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Types:
4-speed manual, 5-speed manual ( Getrag 260 common on later models and larger engines)
Optional
Automatic Transmission:
ZF 3HP22 3-speed automatic, ZF 4HP22 4-speed automatic (depending on engine and market)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil (e.g., Castrol EPX 80W/90 or equivalent, exact spec in manual)
Automatic Transmission Fluid:
Dexron III or equivalent (exact spec in manual)
📐 Dimensions
Exterior
Body Styles:
2-door sedan, 4-door sedan, convertible, touring (wagon, less common and not always covered in standard E30 manuals).
Weights
Curb Weight:
Approx. 1100-1300 kg (1984 - 2866 - 2866 lbs), varying by engine and body style.
🛡️ Safety Features
Ratings
Crash Test History:
E30 generally performed well for its era. Specific official crash test ratings may vary by region and test methodology. The manual will likely detail structural integrity and passive safety features.
Active Features
Braking System:
Front ventilated discs, rear solid discs (standard on most models). ABS was optional on higher trims and later models.
Passive Features
Restraints:
Seat belts (3-point front and rear), driver's airbag (optional on later models).
Chassis Design:
Reinforced body structure, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette players or radio-cassette combinations. Upgrade potential is high.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional on most models and became more common on later production runs.
Connectivity
Connectivity Features:
Limited by modern standards. Features like power windows, central locking, and electric sunroof were available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions (specific interval in manual).
Spark Plugs:
Every 20,000-30,000 miles (32,000-48,000 km), depending on type (manual will specify correct type and gap).
Timing Belt:
M40 engines (316i, some 318i) have a timing belt, typically replaced every 40,000-50,000 miles (64,000-80,000 km) or 3-4 years. M10 and M20 engines have timing chains.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3 rated oil, viscosity typically 15W-40, 10W-40, or 20W-50 (exact specification and capacity in manual).
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). BMW coolant or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Known Issues
Engine:
Head gasket failure (especially on early M10s), oil leaks from rear main seal and valve cover, fuel pump issues, injector failure, vacuum leaks causing rough idle.
Suspension Steering:
Worn control arm bushings, worn tie rod ends, play in steering box, strut mount failure.
Electrical:
Corroded grounds, failing fuel pump relay, intermittent dashboard lights, heater blower motor failure.
Body:
Rust (particularly around wheel arches, rocker panels, jacking points, and sunroofs), deteriorating rubber seals.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing driver-focused, sporty sedans and coupes.
Model Evolution
E30 Development:
The E30 replaced the E21 3 Series. It was designed to be more refined, spacious, and technologically advanced, while retaining its predecessor's sporting character. Introduced in 1982 in Europe, later in North America.
Production
Production Years:
1982–1994 (globally, covering E30 and later E36 derivatives in some markets).
Manufacturing Locations:
Primary production in Dingolfing, Germany, with assembly in other countries.
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
Consistently praised by automotive journalists for its handling, build quality, and engaging driving experience. Regularly appeared on 'best of' lists for affordable sports sedans.
Collectibility:
The E30 has achieved significant cult status and is highly sought after by collectors and enthusiasts for its classic BMW driving purity.
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