BMW 3 Series (E46) 1999-2005 Service Repair Manual
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Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Production Years Covered: 1999-2005 Codes Engine Codes: M52TU, M54, M43TU (refer to specific model variants) Transmission Codes: Getrag 250G (manual), ZF 5HP19 (automatic) Introduction Market Position Target Audience: DIY enthusiasts with basic mechanical skills, independent repair shops, and informed vehicle owners. Competitive Analysis Value Proposition: Provides dealership-level information at a fraction of the cost of official service contracts or physical manuals. Key Features Access: Instant download provides immediate access without shipping delays. User Friendliness: PDF format allows for easy viewing, printing, and digital storage across multiple devices. Empowerment: Enables informed communication with technicians and empowers owners to perform self-maintenance and diagnostics. Manual Details Coverage Areas Primary Coverage: All major mechanical and electrical systems Specific Systems Covered: Engine, Transmission, Drivetrain, Chassis, Brakes, Steering, Suspension, Electrical, Fuel, Emission Control, HVAC, Bodywork Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine Management: Engine mechanicals, cooling, lubrication, fuel injection, ignition, emission control systems, diagnostics Powertrain: Manual and automatic transmission overhaul, differential service, driveshaft and CV joint maintenance Chassis And Suspension: Steering system, front and rear suspension components, wheel bearings, alignment procedures Braking System: Hydraulic system, disc brake components (pads, rotors, calipers), ABS system diagnostics and repair Electrical System: Wiring diagrams, fuse box layouts, lighting, starter, alternator, power windows, central locking, onboard computer systems Body And Interior: Body panel removal and installation, interior trim, glass replacement, HVAC system (climate control) Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement Troubleshooting: Diagnostic flowcharts for common issues such as no-starts, hesitations, stalling, overheating, rough idle, warning lights Repair: Engine overhauling, transmission rebuilding, suspension component replacement, brake caliper and master cylinder replacement, electrical component repair Diagnostics: OBD-II diagnostics, sensor testing, actuator testing, circuit tracing using wiring diagrams Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures. Includes factory-level specifications. Detail Level: Detailed step-by-step instructions with diagrams and illustrations for most procedures. Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, allowing for quick location of specific topics. Print Quality Printability: Printable pages, allowing users to create a physical copy or print specific sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Family: M54 (most common in later E46 models) Common Engines Covered: M54B25 (2.5L), M54B30 (3.0L), M52TUB25 (2.5L), M52TUB28 (2.8L), M43TU (1.9L, less common in North America) Performance Displacement Range: 1.9L to 3.2L (including M3 models) Horsepower Range: Approx. 118 hp (M43) to 333 hp (S54 M3) Torque Range: Approx. 130 lb-ft to 271 lb-ft (S54 M3) Fuel System Injection Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Transmission Standard Manual Transmission: Getrag 250G (5-speed) Optional Automatic Transmission: ZF 5HP19 (5-speed Steptronic) Features Steptronic Functionality: Manual gear selection capability on automatic transmissions. Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2) Automatic Transmission Fluid: ZF Lifeguardfluid 5 (LF-5) or equivalent (e.g., Pentosin ATF1) Dimensions Exterior Body Styles Covered: Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), Wagon/Touring (E46/3), M3 Coupe/Convertible (E46/M3) Weights Curb Weight Range: Approx. 3100 lbs to 3700 lbs (depending on body style and engine) Safety Features Ratings NHTSA Ratings: Good in frontal offset crash tests (IIHS, pre-2003 models), variable results for side impact depending on equipment. Active Features Stability Control: Dynamic Stability Control (DSC) standard or optional depending on model year and trim. Traction Control: Automatic Stability Control and Traction (ASC+T) or DSC. Passive Features Airbags: Front airbags, optional side airbags, and rollover protection (convertibles). Technology Features Infotainment Head Unit Options: Various BMW Business CD, Professional CD, and iDrive (from 2002 onwards) systems. Driver Assistance Parking Assistance: Optional Park Distance Control (PDC). Connectivity Bluetooth Integration: Optional Bluetooth hands-free functionality available on later models. Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or annually, depending on driving conditions and oil quality (BMW Condition Based Service - CBS). Spark Plug Replacement: Around 60,000-100,000 miles, depending on spark plug type (e.g., platinum or iridium). Coolant Flush: Every 2-3 years or as indicated by the CBS system. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) approved synthetic oil, SAE 0W-30 or 5W-30 recommended for most M54 engines. Brake Fluid: DOT 4 Coolant: BMW Blue Antifreeze/Coolant (G48) or equivalent (50/50 mix with distilled water) Known Issues Common Engine Problems: VANOS (Variable Valve Timing) seals, PCV (Positive Crankcase Ventilation) system issues leading to vacuum leaks, oil pan gasket leaks, coolant expansion tank failure, cracked valve cover gasket. Common Chassis Problems: Front and rear control arm bushings (wishbone bushings), ball joints, subframe mounting points (especially rear), driveshaft center support bearing. Common Electrical Problems: ABS...
Known for its 'Ultimate Driving Machine' slogan, emphasizing performance, handling, and driver engagement.
Model Evolution
E46 Positioning:
The E46 represented a significant advancement in design, engineering, and technology over its E36 predecessor, setting benchmarks in the premium compact executive segment.
Production
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in other international locations.
Awards & Recognition
Recognitions
Car And Driver Awards:
Multiple selections for Car and Driver's '10Best' list during its production run.
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