Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Production Years Covered: 1999-2005 Codes Chassis Code: E46 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Brand Perception: BMW's 3 Series is renowned for its sporty driving dynamics, premium build quality, and sophisticated engineering. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35. Key Features Vehicle Driving Dynamics: Balanced chassis, rear-wheel-drive platform, and responsive steering contribute to its 'Ultimate Driving Machine' reputation. Engine Performance: Smooth, powerful inline-six engines known for their refinement and performance. Build Quality: Premium materials and meticulous assembly typical of BMW vehicles. Manual Value Proposition Owner Benefit: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving time and money. Professional Benefit: Provides a reliable reference for independent workshops and professional technicians. Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for BMW 328i (E46) models. Specific Systems: Engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, body, HVAC, emissions, diagnostics. Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of the M52/M54 inline-six engines, including cylinder head, block, valvetrain, lubrication, and cooling systems. Engine Management: Fuel injection, ignition system, electronic engine control (DME), sensors, actuators, emission controls, and diagnostics. Transmission Manual: Service and repair procedures for Getrag 5-speed manual transmissions (e.g., S5D 250G), including clutch, gearbox, and shifter. Transmission Automatic: Service and repair for ZF 5HP19/5HP24 automatic transmissions, including torque converter, valve body, and electronic control. Drivetrain: Rear-wheel drive system, including driveshaft, universal joints, differential, and axle shafts. Suspension Front: MacPherson strut front suspension, including control arms, ball joints, bushings, springs, and shock absorbers. Suspension Rear: Multi-link rear suspension, including control arms, trailing arms, bushings, springs, and shock absorbers. Steering: Hydraulic power steering system, including steering rack, pump, hoses, and steering column. Brakes Front: Ventilated disc brakes, including caliper, rotor, pads, and ABS components. Brakes Rear: Solid disc brakes (or ventilated on some models), including caliper, rotor, pads, and ABS components. Electrical System Base: 12V battery, alternator, starter motor, wiring diagrams for core functions. Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, and associated trim. Body Interior: Seats, dashboard, door panels, headliner, carpets, and interior trim components. HVAC: Heating, ventilation, and air conditioning (HVAC) system, including compressor, condenser, evaporator, and climate control unit. Lighting: Headlights, taillights, interior lighting, fog lights, and related wiring. Infotainment: Radio, CD player, navigation system (if equipped), and speaker systems. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and changes (coolant, brake, power steering, transmission, differential), spark plug replacement, belt replacement. Engine Repair: Top-end overhaul, piston and ring replacement, crankshaft and bearing service, timing chain/belt service, oil pump replacement, gasket replacement. Transmission Repair: Clutch replacement, transmission fluid and filter changes, seal replacement, internal component repair (manual and automatic). Suspension And Steering Repair: Component replacement (struts, shocks, control arms, ball joints, tie rods, bushings), power steering system repair, wheel alignment procedures. Brake System Repair: Pad and rotor replacement, caliper service, brake line replacement, brake fluid flush and bleed, ABS system diagnostics and repair. Electrical Diagnostics: Troubleshooting of electrical faults using wiring diagrams, diagnostic trouble codes (DTCs), component testing. Climate Control Repair: Refrigerant service, component replacement (compressor, condenser, evaporator, expansion valve, blower motor), leak testing. Body And Trim Repair: Panel replacement, dent repair, glass replacement, interior trim removal and installation. Emission System Repair: Catalytic converter replacement, O2 sensor testing and replacement, EVAP system diagnosis and repair. Technical Depth Depth: Comprehensive, ranging from basic owner maintenance to full engine and transmission rebuilds. Diagnostic Coverage: Includes detailed diagnostic procedures, fault code interpretation (OBD-II), and component testing methods. Wiring Diagrams: Extensive and detailed electrical wiring diagrams for all major systems, essential for troubleshooting. Specifications And Tolerances: Precise technical specifications, torque values, fluid capacities, and critical operating tolerances for all components. Manual Specifications File Format Format: PDF Searchability: Typically searchable text-based PDF for easy navigation. Print Quality Quality: High-resolution digital reproduction of original factory service manuals. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Code: M52B28 (early models), M54B30 (later models, often found in 330i but relevant for engine family understanding) Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2.8 Liters (2793 cc for M52B28) Performance Horsepower M52B28: 190 hp @ 5500 rpm Torque M52B28: 206 lb-ft @ 3950 rpm Fuel System Injection Type: Multi-point Fuel Injection (Bosch Motronic ME 7.x series) Fuel Type: Premium Unleaded (91+ octane recommended) Engine Management Variable Valve Timing: VANOS (Variable Valve Timing system) Transmission Standard Type: 5-Speed Manual (e.g., Getrag S5D 250G) Optional Type: 5-Speed Automatic (e.g., ZF 5HP19) Features Traction Control: Available as ASC+T (Automatic Stability Control and Traction). Stability Control: Available as DSC (Dynamic Stability Control) on later models. Dimensions...
Panel replacement, dent repair, glass replacement, interior trim removal and installation.
Emission System Repair:
Catalytic converter replacement, O2 sensor testing and replacement, EVAP system diagnosis and repair.
Technical Depth
Depth:
Comprehensive, ranging from basic owner maintenance to full engine and transmission rebuilds.
Diagnostic Coverage:
Includes detailed diagnostic procedures, fault code interpretation (OBD-II), and component testing methods.
Wiring Diagrams:
Extensive and detailed electrical wiring diagrams for all major systems, essential for troubleshooting.
Specifications And Tolerances:
Precise technical specifications, torque values, fluid capacities, and critical operating tolerances for all components.
Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text-based PDF for easy navigation.
Print Quality
Quality:
High-resolution digital reproduction of original factory service manuals.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code:
M52B28 (early models), M54B30 (later models, often found in 330i but relevant for engine family understanding)
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2.8 Liters (2793 cc for M52B28)
Performance
Horsepower M52B28:
190 hp @ 5500 rpm
Torque M52B28:
206 lb-ft @ 3950 rpm
Fuel System
Injection Type:
Multi-point Fuel Injection (Bosch Motronic ME 7.x series)
Fuel Type:
Premium Unleaded (91+ octane recommended)
Engine Management
Variable Valve Timing:
VANOS (Variable Valve Timing system)
Transmission
Standard
Type:
5-Speed Manual (e.g., Getrag S5D 250G)
Optional
Type:
5-Speed Automatic (e.g., ZF 5HP19)
Features
Traction Control:
Available as ASC+T (Automatic Stability Control and Traction).
Stability Control:
Available as DSC (Dynamic Stability Control) on later models.
Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
56.0 inches (1422 mm)
Weights
Curb Weight:
Approximately 3300-3500 lbs (1497-1588 kg) depending on body style and options.
Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4 stars based on similar BMWs of the era.
NHTSA Front Impact Passenger:
Likely 4 stars based on similar BMWs of the era.
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Available ASC+T and DSC.
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Optional front side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
Technology Features
Infotainment
Radio Options:
Factory BMW Business CD or Professional CD radios, with optional navigation system (MK III/MK IV).
Speaker System:
Standard 6-speaker system, with optional premium Hi-Fi system including amplifier and subwoofer.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Sensors:
Optional rear park distance control (PDC).
Connectivity
Bluetooth:
Not natively available in this generation, but aftermarket solutions exist.
Aux Input:
Typically requires an aftermarket adapter for audio input.
Maintenance
Service Intervals
Oil Change:
Typically every 7,500 - 10,000 miles or 12 months (refer to specific oil type and driving conditions; oil level sensor system provides service indicators).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 - 30,000 miles depending on environment.
Coolant Flush:
BMW recommends replacing coolant every 2-4 years or 30,000-60,000 miles.
Brake Fluid Flush:
Replace every 2 years regardless of mileage.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 synthetic oil meeting BMW LL-01 specification.
Coolant:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 low-viscosity synthetic brake fluid.
Power Steering Fluid:
ATF Dexron III or equivalent (consult manual for specific BMW fluid).
Manual Transmission Fluid:
API GL-4 synthetic gear oil (e.g., SAE 75W-90, consult manual for specific BMW P/N).
Automatic Transmission Fluid:
ZF Lifeguard fluid for 5HP19 (e.g., ATF LT71141).
Differential Fluid:
API GL-5 synthetic gear oil (e.g., SAE 75W-90).
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pumps with plastic impellers are prone to failure.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and front/rear main seals are common sources of leaks.
Suspension Bushings:
Control arm bushings and trailing arm bushings wear out, leading to poor handling and vibrations.
ABS Wheel Speed Sensors:
Can fail, causing ABS and DSC warnings.
Window Regulators:
Commonly fail, leading to windows not operating correctly.
Crankcase Ventilation System:
PCV system and hoses can clog, leading to rough idle or oil leaks.
Vehicle History
Brand Heritage
Legacy:
BMW's 3 Series has been a benchmark for sporty sedans since its introduction in 1975.
Model Evolution
E46 Introduction:
The E46 generation succeeded the E36 and was produced from 1998 to 2006 (model years 1999-2005 in North America).
E46 Body Styles:
Available as Sedan, Coupe, Convertible, and Wagon (Touring).
Production
Manufacturing Location:
Primarily manufactured in Germany (e.g., Dingolfing plant).
Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series was a frequent recipient of Car and Driver's 10 Best list during its production run.
Automotive Journalism Acclaim:
Widely praised by automotive journalists for its handling, performance, and build quality.
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