🏷️ Basic Information Identification Make: BMW Model: 335d Year: 2009 Platform: E90/E91/E92/E93 Codes Engine Code: M57D30TOP 👋 Introduction Market Position Positioning: Targets BMW enthusiasts and independent repair shops seeking accurate, factory-level repair information for the 335d model. Competitive Analysis Alternatives: Generic aftermarket manuals (Haynes, Chilton) often lack the detail and accuracy of factory-licensed software. BMW's own TIS system is the primary official source. Key Features Official Licensing: Officially licensed status ensures accuracy and completeness mirroring factory documentation. Digital Format: Convenient digital access for quick lookups and on-the-go reference. Diesel Specific: Specialized coverage for the unique components and systems of the M57 diesel engine. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, HVAC, Emissions, Maintenance, Troubleshooting, Diagnostics, Repair Specific Systems: Engine, Fuel System, Cooling System, Exhaust System, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body Control Modules, Climate Control, Interior Components Page Count Estimated Page Count: 2500+ Manual Type Type: Official Service and Repair Manual Software Completeness: Full Factory Service Manual (FSM) equivalent. Language Language: English Format Format: Digital Software (likely PDF or proprietary executable) File Format: Proprietary Software/PDF Searchability: Likely searchable text (if PDF) or indexed database (if proprietary software). Printability: Likely printable sections, depending on software licensing. 📖 Manual Coverage Systems Covered Powertrain Engine: Detailed overhaul, component replacement, diagnostic procedures for the M57D30TOP diesel engine. Powertrain Transmission: Service and repair of the ZF 6HP26Z automatic transmission, including torque converter, mechatronics unit, and fluid service. Drivetrain: Rear-wheel drive (RWD) and xDrive all-wheel drive (AWD) system components, differentials, driveshafts, and axles. Suspension Steering: Front and rear suspension components, struts, shocks, bushings, steering rack, power steering system. Brakes: Brake system diagnostics, pad and rotor replacement, caliper service, ABS and DSC integration, parking brake system. Electrical Powertrain: Engine control module (ECM) diagnostics, fuel injection system, glow plug system, DPF regeneration, EGR system. Electrical Chassis: Lighting systems, power windows, central locking, instrument cluster, infotainment system wiring. Body Interior: Body panel repair, door mechanisms, interior trim removal and installation, seat adjustments, airbag system precautions. HVAC: Climate control system, A/C compressor, refrigerant servicing, blower motor, blend doors, cabin air filter replacement. Procedures Included Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), brake fluid flush, coolant replacement, spark plug (if applicable to diesel variants or maintenance), drive belt inspection/replacement. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, and component failures. Repair Overhaul: Step-by-step instructions for component removal, installation, and rebuilding procedures. Diagnostics: Procedures for using diagnostic scan tools (e.g., ISTA/D) for fault code reading, data stream analysis, and actuator tests. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive coverage from basic routine maintenance to in-depth mechanical and electrical system overhauls and diagnostics. ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Inline-6 Turbocharged Diesel (M57D30TOP) Displacement: 2993 cc (3.0 Liters) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 17.0:1 Valve Train: DOHC, 24 Valves (4 valves per cylinder) Performance Horsepower: 282 hp @ 4000 rpm (approx.) Torque: 425 lb-ft @ 1750-2250 rpm (approx.) Fuel System Fuel Type: Diesel Fuel Injection System: Common Rail Direct Injection (Bosch) Turbocharging: Variable Geometry Turbocharger (VGT), twin-turbo system (sequential) Emissions Control: Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) (depending on market/specifics) Glow Plugs: Induction heating system for cold starts. 🔧 Transmission Standard Type: ZF 6HP26Z 6-Speed Automatic Transmission Optional Type: No manual transmission option for the 335d in most markets. Features Gear Ratios: Detailed gear ratios provided in the manual. Fluid Type: Specific ZF LifeguardFluid 6 (or equivalent approved by ZF/BMW) Fluid Capacity: Approx. 9 Liters for full refill (refer to manual for exact capacity and procedure). Control: Electronic control with Steptronic manual shifting mode. 📐 Dimensions Exterior Length: E90 Sedan: 181.8 inches (4618 mm) Width: E90 Sedan: 70.1 inches (1781 mm) Height: E90 Sedan: 56.7 inches (1441 mm) Wheelbase: E90 Sedan: 108.7 inches (2760 mm) Weights Curb Weight: Approx. 3700-3900 lbs (1678-1769 kg) depending on configuration. Gross Vehicle Weight Rating: Refer to vehicle placard for specific GVWR. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for E90 sedan) IIHS Top Safety Pick: Yes (for E90 sedan) Active Features Stability Control: Dynamic Stability Control (DSC), Traction Control (ASC+T). Braking Features: Anti-lock Braking System (ABS), Dynamic Brake Control (DBC), Brake Fade Compensation. Passive Features Airbags: Front, side-impact, and head protection airbags (curtain). Seatbelts: Three-point inertia-reel seat belts with automatic locking retractors, front seat belt pre-tensioners. Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system. 💡 Technology Features Infotainment System Name: iDrive (CCC or CIC depending on specific build date) Features: Navigation, Radio (AM/FM/Satellite), CD/DVD player, Bluetooth connectivity, optional USB/Auxiliary input. Driver Assistance Features: Dynamic Cruise Control, Parking Distance Control (PDC), optional Xenon headlights with adaptive lighting. Connectivity Bluetooth: Standard Bluetooth hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Condition...
Targets BMW enthusiasts and independent repair shops seeking accurate, factory-level repair information for the 335d model.
Competitive Analysis
Alternatives:
Generic aftermarket manuals (Haynes, Chilton) often lack the detail and accuracy of factory-licensed software. BMW's own TIS system is the primary official source.
Key Features
Official Licensing:
Officially licensed status ensures accuracy and completeness mirroring factory documentation.
Digital Format:
Convenient digital access for quick lookups and on-the-go reference.
Diesel Specific:
Specialized coverage for the unique components and systems of the M57 diesel engine.
Lighting systems, power windows, central locking, instrument cluster, infotainment system wiring.
Body Interior:
Body panel repair, door mechanisms, interior trim removal and installation, seat adjustments, airbag system precautions.
HVAC:
Climate control system, A/C compressor, refrigerant servicing, blower motor, blend doors, cabin air filter replacement.
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), brake fluid flush, coolant replacement, spark plug (if applicable to diesel variants or maintenance), drive belt inspection/replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, and component failures.
Repair Overhaul:
Step-by-step instructions for component removal, installation, and rebuilding procedures.
Diagnostics:
Procedures for using diagnostic scan tools (e.g., ISTA/D) for fault code reading, data stream analysis, and actuator tests.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive coverage from basic routine maintenance to in-depth mechanical and electrical system overhauls and diagnostics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Inline-6 Turbocharged Diesel (M57D30TOP)
Displacement:
2993 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
17.0:1
Valve Train:
DOHC, 24 Valves (4 valves per cylinder)
Performance
Horsepower:
282 hp @ 4000 rpm (approx.)
Torque:
425 lb-ft @ 1750-2250 rpm (approx.)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Common Rail Direct Injection (Bosch)
Turbocharging:
Variable Geometry Turbocharger (VGT), twin-turbo system (sequential)
Emissions Control:
Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) (depending on market/specifics)
Glow Plugs:
Induction heating system for cold starts.
🔧 Transmission
Standard
Type:
ZF 6HP26Z 6-Speed Automatic Transmission
Optional
Type:
No manual transmission option for the 335d in most markets.
Features
Gear Ratios:
Detailed gear ratios provided in the manual.
Fluid Type:
Specific ZF LifeguardFluid 6 (or equivalent approved by ZF/BMW)
Fluid Capacity:
Approx. 9 Liters for full refill (refer to manual for exact capacity and procedure).
Control:
Electronic control with Steptronic manual shifting mode.
📐 Dimensions
Exterior
Length:
E90 Sedan: 181.8 inches (4618 mm)
Width:
E90 Sedan: 70.1 inches (1781 mm)
Height:
E90 Sedan: 56.7 inches (1441 mm)
Wheelbase:
E90 Sedan: 108.7 inches (2760 mm)
Weights
Curb Weight:
Approx. 3700-3900 lbs (1678-1769 kg) depending on configuration.
Gross Vehicle Weight Rating:
Refer to vehicle placard for specific GVWR.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for E90 sedan)
IIHS Top Safety Pick:
Yes (for E90 sedan)
Active Features
Stability Control:
Dynamic Stability Control (DSC), Traction Control (ASC+T).
Braking Features:
Anti-lock Braking System (ABS), Dynamic Brake Control (DBC), Brake Fade Compensation.
Passive Features
Airbags:
Front, side-impact, and head protection airbags (curtain).
Seatbelts:
Three-point inertia-reel seat belts with automatic locking retractors, front seat belt pre-tensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
System Name:
iDrive (CCC or CIC depending on specific build date)
Features:
Navigation, Radio (AM/FM/Satellite), CD/DVD player, Bluetooth connectivity, optional USB/Auxiliary input.
Driver Assistance
Features:
Dynamic Cruise Control, Parking Distance Control (PDC), optional Xenon headlights with adaptive lighting.
Connectivity
Bluetooth:
Standard Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition Based Service (CBS) system determines intervals, typically around 10,000-15,000 miles or annually. Refer to manual/CBS for exact timing.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Coolant Change:
BMW Long-Life Coolant, typically replaced every 4-5 years or as indicated by CBS.
Fuel Filter Replacement:
Recommended every 40,000-60,000 miles for diesel engines.
Air Filter Replacement:
Inspect annually, replace every 2 years or 20,000-30,000 miles as per CBS or condition.
Fluid Specifications
Engine Oil Spec:
BMW Long-Life 01 (LL-01) or BMW Long-Life 04 (LL-04) approved synthetic oil, SAE 5W-30 or 5W-40 recommended (check owner's manual for precise grade).
Engine Oil Capacity:
Approx. 6.5 - 7.0 Liters (6.9 - 7.4 US Quarts) (refer to manual for exact capacity).
Coolant Spec:
BMW Blue Long-Life Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Known Issues
Turbocharger Failure:
Variable Geometry Turbocharger (VGT) can accumulate soot and seize, leading to loss of boost or overboost.
Egr Cooler Failure:
EGR cooler can leak coolant into the exhaust or intake system, potentially causing engine damage.
Dpf Clogging:
Diesel Particulate Filter can become clogged with soot, especially with frequent short trips, leading to reduced performance and check engine lights.
Glow Plug System Issues:
Glow plugs and their control module can fail, leading to hard starting in cold weather.
Injector Problems:
Common rail injectors can develop issues, causing rough idling, poor fuel economy, or misfires.
📚 Vehicle History
Brand Heritage
Heritage:
BMW (Bayerische Motoren Werke AG) is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, luxury, and engineering.
Model Evolution
3 Series Evolution:
The E90 generation of the 3 Series (produced 2005-2013) represented a significant modernization of the iconic compact executive car, introducing advanced electronics and refined powertrains.
335D Introduction:
The 335d was BMW's introduction of a potent diesel engine into its mainstream 3 Series lineup in North America, offering impressive torque and fuel economy.
Production
Production Period:
2007-2013 (for the E90 generation, specific 335d production may vary by market).
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The BMW M57 diesel engine, in various applications, has received accolades for its performance and efficiency.
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