🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E60 (Sedan), E61 (Touring/Wagon) Model Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Generation Generation Designation: Fifth Generation (E60/E61) Generation Period: 2003-2010 👋 Introduction Market Position Vehicle Segment: Executive Sedan/Wagon Positioning Statement: The BMW 5 Series E60/E61 represented a significant evolution in BMW's executive line, blending sporty driving dynamics with advanced technology and premium comfort. This manual is essential for owners and technicians seeking to maintain and repair these sophisticated vehicles. Competitive Analysis Competitors: Audi A6, Mercedes-Benz E-Class, Lexus GS. Key Features Manual Value Proposition: Provides comprehensive, factory-level repair and maintenance information, enabling owners to perform DIY repairs or make informed decisions with professional mechanics, saving time and money. Vehicle Design Philosophy: The E60/E61 generation introduced BMW's 'Flame Surfacing' design language, increased dimensions compared to its predecessor, and a focus on driver engagement with advanced electronic systems. 📋 Manual Details Coverage Areas Manual Coverage: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive Axle, and more. Page Count Page Count Estimate: Hundreds of pages (specific count not provided, but indicates comprehensive coverage) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine service and repair for all applicable gasoline and diesel variants of the E60/E61 generation, including detailed procedures for engine overhaul, fuel injection, ignition, lubrication, cooling, emission control, and engine management systems. Drivetrain Systems: Comprehensive coverage of transmission service (manual and automatic), differential, drive axles, and related drivetrain components. Chassis Systems: In-depth coverage of braking system, steering system, suspension (front and rear), wheels, and tires. Electrical Systems: Detailed electrical system coverage including wiring diagrams, component testing, troubleshooting for modules, sensors, actuators, lighting, and infotainment systems. Body And Interior: Includes chassis and body repair, interior trim, seating systems, restraint systems (airbags, seatbelts), HVAC (heating, ventilation, and air conditioning), and external body panels. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad and rotor replacement, belt inspection and replacement, and general tune-up procedures. Repair Procedures: Step-by-step repair instructions for a vast array of components and systems, including engine component replacement, transmission overhaul, brake caliper replacement, suspension arm replacement, and electrical component diagnosis and repair. Troubleshooting Guides: Advanced troubleshooting guides designed to help diagnose and resolve a wide range of mechanical and electrical issues, often including diagnostic trouble codes (DTCs) and diagnostic flowcharts. Technical Depth Technical Scope: Complete factory-level diagnostic and repair procedures, providing the same information used by professional technicians. Covers everything from basic adjustments to complete component rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction. Users can print the entire manual or specific pages. Binding Type Binding Type: Digital download; user printable for desired binding. Paper Type Paper Type: N/A (Digital PDF) Compatibility Software Requirements: Adobe PDF Reader Operating Systems: All PC-based Windows operating systems and Mac. ⚙️ Engine Specifications Primary Engine Engine Options: This manual covers a wide range of engines, including: 2.2L I6 (M54B22), 2.5L I6 (M54B25, N52B25), 3.0L I6 (M54B30, N52B30), 4.0L V8 (N62B40), 4.4L V8 (N62B44), 4.8L V8 (N62B48), 3.0L Twin-Turbo I6 (N54B30), 3.0L Twin-Turbo Diesel I6 (M57D30), 4.0L Twin-Turbo Diesel V8 (M67D40). Performance Horsepower Torque: Specifications vary significantly by engine. For example, the N52B30 produced approximately 255 hp and 260 lb-ft of torque, while the N54B30 produced around 300 hp and 300 lb-ft of torque. Detailed specs for all variants are within the manual. Fuel System Fuel Injection Type: Primarily electronic multi-point fuel injection (MPI) or direct injection (DI) depending on the specific engine variant. The manual covers the intricacies of these systems. 🔧 Transmission Standard Transmission Options: Manual transmissions (5-speed and 6-speed) and automatic transmissions (e.g., ZF 6HP series) were available. The manual details service and repair for both. Optional Transmission Features: Features such as Steptronic (manual shifting via gear lever or paddles) and xDrive all-wheel drive systems are covered where applicable. 📐 Dimensions Exterior Wheelbase: E60 Sedan: ~2900 mm (114.2 in); E61 Touring: ~2900 mm (114.2 in) Length: E60 Sedan: ~4840 mm (190.6 in); E61 Touring: ~4840 mm (190.6 in) Width: E60/E61: ~1846 mm (72.7 in) Height: E60 Sedan: ~1468 mm (57.8 in); E61 Touring: ~1491 mm (58.7 in) 🛡️ Safety Features Ratings Crash Test Ratings: Likely received good safety ratings from agencies like NHTSA and IIHS during its production years, reflecting BMW's emphasis on safety. Specific ratings for each year and test are often detailed in manufacturer service bulletins or specific safety chapter within the manual. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Control (DSC - Dynamic Stability Control), traction control, optional Active Steering,...