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BMW 525 525i 1997-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 525i Years Covered: 1997-2002 Chassis Code: E39 Generation Generation Designation: Fourth Generation E39 📋 Manual Details Coverage Areas Maintenance: Yes Repair: Yes Troubleshooting: Yes Wiring Diagrams: Implied (common in factory manuals) Specifications: Yes Torque Specifications: Yes Engine Overhaul: Yes Transmission Service: Yes Suspension And Steering: Yes Brakes: Yes Electrical System: Yes Body And Chassis: Yes Page Count Estimated Pages: Hundreds (exact number not specified) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (assumed standard for this product) Format Format: Downloadable (printable) ⚙️ Engine Specifications Primary Engine Engine Code: M52B25 Engine Type: Inline 6-cylinder Displacement: 2.5 Liters (2494 cc) Valvetrain: DOHC, 24 valves (4 valves per cylinder) Bore: 84 mm Stroke: 75 mm Performance Horsepower Us Spec: 168 hp @ 5500 rpm (approximate) Torque Us Spec: 181 lb-ft @ 3950 rpm (approximate) Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic) Fuel Type: Unleaded Gasoline (Premium recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 5-speed Automatic (Steptronic) Features Drive Type: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: 4770 mm (187.8 in) Width: 1798 mm (70.8 in) Height: 1436 mm (56.5 in) Wheelbase: 2830 mm (111.4 in) Weights Curb Weight Manual: 1585 kg (3494 lbs) (approximate) Curb Weight Automatic: 1610 kg (3550 lbs) (approximate) Gross Vehicle Weight Rating: 2070 kg (4564 lbs) (approximate) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (1999 model year) NHTSA Passenger Front Impact: 4 Stars (1999 model year) Features Airbags: Driver and front passenger airbags ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Automatic Stability Control (ASC+T) Seatbelts: Three-point seatbelts with pretensioners 🔧 Maintenance Service Intervals Oil Change Interval: Variable (based on Condition Based Service - CBS) - typically 10,000-15,000 miles Air Filter Replacement: As needed, recommended every 30,000 miles Spark Plug Replacement: Approx. 100,000 miles (for iridium plugs) Fluid Specifications Engine Oil Type: Synthetic SAE 5W-30 or 5W-40 (BMW Longlife-01 approved) Coolant Type: BMW Blue Antifreeze/Coolant (G48) Brake Fluid Type: DOT 4 Transmission Fluid Manual: SAE 75W-90 Synthetic Gear Oil Transmission Fluid Automatic: BMW ATF LT-3 (or equivalent)
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BMW 525 525i 1997-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
525i
Years Covered:
1997-2002
Chassis Code:
E39
Generation
Generation Designation:
Fourth Generation E39
📋 Manual Details
Coverage Areas
Maintenance:
Yes
Repair:
Yes
Troubleshooting:
Yes
Wiring Diagrams:
Implied (common in factory manuals)
Specifications:
Yes
Torque Specifications:
Yes
Engine Overhaul:
Yes
Transmission Service:
Yes
Suspension And Steering:
Yes
Brakes:
Yes
Electrical System:
Yes
Body And Chassis:
Yes
Page Count
Estimated Pages:
Hundreds (exact number not specified)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (assumed standard for this product)
Format
Format:
Downloadable (printable)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52B25
Engine Type:
Inline 6-cylinder
Displacement:
2.5 Liters (2494 cc)
Valvetrain:
DOHC, 24 valves (4 valves per cylinder)
Bore:
84 mm
Stroke:
75 mm
Performance
Horsepower Us Spec:
168 hp @ 5500 rpm (approximate)
Torque Us Spec:
181 lb-ft @ 3950 rpm (approximate)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic)
Fuel Type:
Unleaded Gasoline (Premium recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
5-speed Automatic (Steptronic)
Features
Drive Type:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
4770 mm (187.8 in)
Width:
1798 mm (70.8 in)
Height:
1436 mm (56.5 in)
Wheelbase:
2830 mm (111.4 in)
Weights
Curb Weight Manual:
1585 kg (3494 lbs) (approximate)
Curb Weight Automatic:
1610 kg (3550 lbs) (approximate)
Gross Vehicle Weight Rating:
2070 kg (4564 lbs) (approximate)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (1999 model year)
NHTSA Passenger Front Impact:
4 Stars (1999 model year)
Features
Airbags:
Driver and front passenger airbags
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Automatic Stability Control (ASC+T)
Seatbelts:
Three-point seatbelts with pretensioners
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (based on Condition Based Service - CBS) - typically 10,000-15,000 miles
Air Filter Replacement:
As needed, recommended every 30,000 miles
Spark Plug Replacement:
Approx. 100,000 miles (for iridium plugs)
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-30 or 5W-40 (BMW Longlife-01 approved)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
SAE 75W-90 Synthetic Gear Oil
Transmission Fluid Automatic:
BMW ATF LT-3 (or equivalent)
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