🏷️ Basic Information Identification Make: BMW Model: 528i Year: 2002 Platform: E39 Body Style: Sedan 👋 Introduction Market Position Segment: Executive/Luxury Sedan Target Audience: Owners and independent mechanics seeking in-depth repair and maintenance information for the BMW 528i (E39). Competitive Analysis Competitors 2002: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300. Key Features Vehicle Positioning: The 528i represented a blend of sporting dynamics and luxury comfort, a core tenet of BMW's 'Ultimate Driving Machine' philosophy. Manual Value Proposition: Provides authorized BMW diagnostic and repair procedures, enabling owners to maintain their vehicles to factory standards, saving on dealership service costs and empowering DIY enthusiasts. 📋 Manual Details Coverage Areas Engine: All gasoline engines for the 2002 528i (specifically M52TU B28) Transmission: All transmission types (e.g., 5-speed manual, 5-speed automatic) Drivetrain: Rear-wheel drive (RWD) Trim Levels: All trim levels Region: North America (implied by typical 528i designation for this year) Page Count Estimated Pages: ~1500-2000 (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valvetrain, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, exhaust system. Engine Management: Engine Control Unit (ECU), ignition system, fuel injection (Siemens MS43), emissions control, diagnostic trouble codes (DTCs). Transmission: Manual gearbox (Getrag Type D) and Automatic transmission (GM A5S325Z/A5S360R), clutch, driveshafts, differential. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), parking brake. Suspension Steering: Front and rear suspension components (struts, control arms, bushings), steering system (rack and pinion, power steering). Electrical System: 12V battery, alternator, starter, lighting system, power windows, central locking, wipers, horn, fuse box diagrams, relay locations. Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, convertible top (if applicable to sub-models). Body Interior: Seats, dashboard, interior trim, airbags, HVAC system (heating, ventilation, and air conditioning). Comfort Systems: Automatic climate control, power seats, sunroof, cruise control. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, power steering fluid, transmission fluid), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt inspection/replacement. Diagnostics: Troubleshooting procedures for common and uncommon faults, diagnostic trouble code (DTC) interpretation, circuit testing, component testing. Repair: Step-by-step repair instructions for all major systems, component replacement, disassembly and reassembly procedures. Overhaul: Engine and transmission overhaul procedures, including detailed specifications and tolerances. Adjustment: Adjustment procedures for brakes, clutch, headlights, etc. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering basic preventative maintenance to complex engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications for professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF for easy navigation and keyword searching. Print Quality Printability: Designed for printing individual sections or the entire manual. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: M52TU B28 Engine Type: Inline 6-cylinder, DOHC, 24 valves (4 per cylinder) Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 193 hp @ 5300 rpm Torque: 206 lb-ft @ 3950 rpm Fuel System Fuel Injection: Sequential Multi-Point Fuel Injection (MPI) controlled by Siemens MS43 ECU. Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug. Timing System: Dual VANOS (Variable Valve Timing) 🔧 Transmission Standard Type: 5-speed manual transmission (Getrag Type D) Optional Type: 5-speed automatic transmission (GM A5S325Z or A5S360R) Features Clutch: Hydraulically actuated single-plate dry clutch (for manual transmission). Fluid Type Manual: BMW MTF LT-2 (Manual Transmission Fluid Load 2) Fluid Type Automatic: BMW ATF LT71141 (Automatic Transmission Fluid Load 71141) 📐 Dimensions Exterior Length: 188.3 inches (4783 mm) Width: 70.1 inches (1780 mm) Height: 57.0 inches (1448 mm) Wheelbase: 111.4 inches (2830 mm) Front Track: 59.1 inches (1501 mm) Rear Track: 59.7 inches (1516 mm) Interior Front Headroom: 38.5 inches (978 mm) Rear Headroom: 37.7 inches (958 mm) Front Legroom: 41.7 inches (1059 mm) Rear Legroom: 34.4 inches (874 mm) Cargo Trunk Volume: 15.0 cubic feet (425 Liters) Weights Curb Weight Manual: 3527 lbs (1600 kg) Curb Weight Automatic: 3571 lbs (1620 kg) Gross Vehicle Weight Rating: 4586 lbs (2080 kg) Wheels Tires Wheel Bolt Pattern: 5 x 120 mm Wheel Size Standard: 16 x 7.0 inches (Style 48) Tire Size Standard: 225/55R16 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) - 2002 testing IIHS Side Impact: Acceptable - 2002 testing Active Features Stability Control: Dynamic Stability Control (DSC) standard Traction Control: Automatic Stability Control + Traction (ASC+T) standard Braking: Anti-lock Braking System (ABS) standard, Electronic Brake Force Distribution (EBD) Passive Features Airbags: Frontal airbags (driver and passenger), front side-impact airbags standard. Optional rear side-impact airbags. Seatbelts: 3-point inertia-reel...