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2002 BMW 745LI Service & Repair Manual Software

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🏷️ Basic Information Identification Make: BMW Model: 745Li Year: 2002 Codes Chassis Code: E66 👋 Introduction Market Position Vehicle Class: Full-Size Luxury Sedan Target Audience: Owners seeking in-depth knowledge for DIY maintenance and repair, Independent Repair Shops Competitive Analysis Competitors: Mercedes-Benz S-Class, Audi A8, Lexus LS, Jaguar XJ Key Features Vehicle Highlights: V8 Engine, Extended Wheelbase (Li), Advanced Technology, Luxury Interior Manual Advantage: Official BMW licensing ensures accuracy and completeness, digital format offers quick access and searchability 📋 Manual Details Coverage Areas Manual Type: Official Service and Repair Manual Software Language: English Format: Software (Digital Download) Page Count Estimated Pages: 1000+ (typical for comprehensive digital manuals) 📖 Manual Coverage Systems Covered Engine: 4.4L V8 Naturally Aspirated (N62B44) Transmission: 6-speed automatic (GM 5L40-E / ZF 6HP19) Brakes: Front and Rear Disc Brakes, ABS, DSC (Dynamic Stability Control) Suspension: Front Independent, Rear Independent, Adaptive Drive (Optional) Steering: Hydraulic Power Steering, Servotronic Electrical: 12V Electrical System, Battery, Alternator, Starter, Lighting, ECUs, Body Control Modules (BCM), Infotainment System Bodywork: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Glass, Sealing Climate Control: Automatic Climate Control, HVAC System Safety Systems: Airbags (Front, Side, Curtain), Seatbelts, ISOFIX Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Guides Repair: Engine Overhaul, Transmission Service, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Diagnostics: OBD-II Diagnostics, BMW Specific Diagnostic Procedures, Sensor Testing, Actuator Testing Wiring Diagrams: Complete Electrical Wiring Diagrams for All Systems Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Detailed diagnostic procedures, component testing, and troubleshooting trees Rebuild Procedures: Step-by-step instructions for engine, transmission, and major component overhauls 📊 Manual Specifications File Format Software Type: Proprietary Software / Digital Manual Platform Print Quality Resolution: High-resolution digital images and diagrams Binding Type Binding: N/A (Digital Software) Paper Type Paper Quality: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Code: N62B44 Engine Type: 4.4-liter (4398 cc) V8, Naturally Aspirated Valvetrain: Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing) Bore X Stroke: 92.0 mm x 82.7 mm Compression Ratio: 10.0:1 Performance Horsepower: 329 hp @ 6100 rpm Torque: 330 lb-ft @ 3600 rpm Fuel System Fuel Type: Premium Unleaded Gasoline (91+ Octane) Injection Type: Sequential Multi-Port Fuel Injection (MPI) Cooling System Coolant Capacity: Approx. 12.0 Liters (12.7 US Quarts) Coolant Type: BMW Blue Antifreeze/Coolant (G48) Lubrication System Oil Capacity: Approx. 8.5 Liters (9.0 US Quarts) Oil Specification: SAE 0W-40 Synthetic (BMW Longlife-01 approved) Engine Management ECU Type: Bosch Motronic (specific model varies, e.g., ME7.2) 🔧 Transmission Standard Transmission Type: 6-speed Steptronic Automatic Transmission Transmission Model: ZF 6HP19 Features Shifting Modes: Drive, Sport, Manual (via Steptronic lever or steering wheel buttons) Fluid Capacity Transmission Fluid Capacity: Approx. 8.0 - 9.0 Liters (16.9 - 19.0 US Quarts) - dry fill Fluid Specification Transmission Fluid Type: ATF LT 71141 (or BMW equivalent like P/N 83 22 0 030 539) Maintenance Fluid Change Interval: BMW typically lists as 'lifetime', but recommended service interval for heavy use is 60,000 - 100,000 miles 📐 Dimensions Exterior Wheelbase: 3128 mm (123.1 inches) Length: 5049 mm (198.8 inches) Width: 1872 mm (73.7 inches) Height: 1475 mm (58.1 inches) Weights Curb Weight: Approx. 1870 kg (4123 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 2450 kg (5401 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated by NHTSA for this year, but BMW generally excels in safety. IIHS Crash Test: Not extensively documented by IIHS for this specific model year, but reflects BMW's robust safety engineering. Active Features Stability Control: Dynamic Stability Control (DSC) with Traction Control Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Front airbags, front side-impact airbags, front and rear head protection system (HPS) curtain airbags Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners and force limiters 💡 Technology Features Infotainment System Name: iDrive (first generation) Features: Central control knob, onboard computer, navigation system (optional), radio, CD player, climate control integration. Driver Assistance Cruise Control: Adaptive Cruise Control (ACC) with Distronic (optional) Parking Assistance: Front and Rear Park Distance Control (PDC) Connectivity Bluetooth: Bluetooth integration for phone calls (optional) Convenience Features Keyless Entry: Comfort Access System (keyless entry and start) (optional) Lighting: Xenon Headlights with Adaptive Headlight Control (optional) 🔧 Maintenance Service Intervals Oil Change Interval: Condition Based Service (CBS) system, typically around 10,000 - 15,000 miles or 12-24 months Air Filter Replacement: Typically every 30,000 - 45,000 miles Cabin Air Filter Replacement: Typically every 15,000 - 30,000 miles Spark Plug Replacement: Typically every 60,000 - 100,000 miles (depending on spark plug type and material) Fluid Specifications Brake Fluid Type: DOT 4 (BMW recommends Castrol GT/LM High Performance Brake Fluid) Power Steering Fluid Type: Pentosin CHF 11S or equivalent hydraulic fluid Known Issues Engine: Oil leaks...
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2002 BMW 745LI Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
BMW
Model:
745Li
Year:
2002
Codes
Chassis Code:
E66
👋 Introduction
Market Position
Vehicle Class:
Full-Size Luxury Sedan
Target Audience:
Owners seeking in-depth knowledge for DIY maintenance and repair, Independent Repair Shops
Competitive Analysis
Competitors:
Mercedes-Benz S-Class, Audi A8, Lexus LS, Jaguar XJ
Key Features
Vehicle Highlights:
V8 Engine, Extended Wheelbase (Li), Advanced Technology, Luxury Interior
Manual Advantage:
Official BMW licensing ensures accuracy and completeness, digital format offers quick access and searchability
📋 Manual Details
Coverage Areas
Manual Type:
Official Service and Repair Manual Software
Language:
English
Format:
Software (Digital Download)
Page Count
Estimated Pages:
1000+ (typical for comprehensive digital manuals)
📖 Manual Coverage
Systems Covered
Engine:
4.4L V8 Naturally Aspirated (N62B44)
Transmission:
6-speed automatic (GM 5L40-E / ZF 6HP19)
Brakes:
Front and Rear Disc Brakes, ABS, DSC (Dynamic Stability Control)
Suspension:
Front Independent, Rear Independent, Adaptive Drive (Optional)
Steering:
Hydraulic Power Steering, Servotronic
Electrical:
12V Electrical System, Battery, Alternator, Starter, Lighting, ECUs, Body Control Modules (BCM), Infotainment System
Bodywork:
Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Glass, Sealing
Climate Control:
Automatic Climate Control, HVAC System
Safety Systems:
Airbags (Front, Side, Curtain), Seatbelts, ISOFIX
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Guides
Repair:
Engine Overhaul, Transmission Service, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Diagnostics:
OBD-II Diagnostics, BMW Specific Diagnostic Procedures, Sensor Testing, Actuator Testing
Wiring Diagrams:
Complete Electrical Wiring Diagrams for All Systems
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Diagnostic Capabilities:
Detailed diagnostic procedures, component testing, and troubleshooting trees
Rebuild Procedures:
Step-by-step instructions for engine, transmission, and major component overhauls
📊 Manual Specifications
File Format
Software Type:
Proprietary Software / Digital Manual Platform
Print Quality
Resolution:
High-resolution digital images and diagrams
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Quality:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N62B44
Engine Type:
4.4-liter (4398 cc) V8, Naturally Aspirated
Valvetrain:
Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing)
Bore X Stroke:
92.0 mm x 82.7 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
329 hp @ 6100 rpm
Torque:
330 lb-ft @ 3600 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Cooling System
Coolant Capacity:
Approx. 12.0 Liters (12.7 US Quarts)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Lubrication System
Oil Capacity:
Approx. 8.5 Liters (9.0 US Quarts)
Oil Specification:
SAE 0W-40 Synthetic (BMW Longlife-01 approved)
Engine Management
ECU Type:
Bosch Motronic (specific model varies, e.g., ME7.2)
🔧 Transmission
Standard
Transmission Type:
6-speed Steptronic Automatic Transmission
Transmission Model:
ZF 6HP19
Features
Shifting Modes:
Drive, Sport, Manual (via Steptronic lever or steering wheel buttons)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 8.0 - 9.0 Liters (16.9 - 19.0 US Quarts) - dry fill
Fluid Specification
Transmission Fluid Type:
ATF LT 71141 (or BMW equivalent like P/N 83 22 0 030 539)
Maintenance
Fluid Change Interval:
BMW typically lists as 'lifetime', but recommended service interval for heavy use is 60,000 - 100,000 miles
📐 Dimensions
Exterior
Wheelbase:
3128 mm (123.1 inches)
Length:
5049 mm (198.8 inches)
Width:
1872 mm (73.7 inches)
Height:
1475 mm (58.1 inches)
Weights
Curb Weight:
Approx. 1870 kg (4123 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 2450 kg (5401 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not specifically rated by NHTSA for this year, but BMW generally excels in safety.
IIHS Crash Test:
Not extensively documented by IIHS for this specific model year, but reflects BMW's robust safety engineering.
Active Features
Stability Control:
Dynamic Stability Control (DSC) with Traction Control
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Front airbags, front side-impact airbags, front and rear head protection system (HPS) curtain airbags
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners and force limiters
💡 Technology Features
Infotainment
System Name:
iDrive (first generation)
Features:
Central control knob, onboard computer, navigation system (optional), radio, CD player, climate control integration.
Driver Assistance
Cruise Control:
Adaptive Cruise Control (ACC) with Distronic (optional)
Parking Assistance:
Front and Rear Park Distance Control (PDC)
Connectivity
Bluetooth:
Bluetooth integration for phone calls (optional)
Convenience Features
Keyless Entry:
Comfort Access System (keyless entry and start) (optional)
Lighting:
Xenon Headlights with Adaptive Headlight Control (optional)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition Based Service (CBS) system, typically around 10,000 - 15,000 miles or 12-24 months
Air Filter Replacement:
Typically every 30,000 - 45,000 miles
Cabin Air Filter Replacement:
Typically every 15,000 - 30,000 miles
Spark Plug Replacement:
Typically every 60,000 - 100,000 miles (depending on spark plug type and material)
Fluid Specifications
Brake Fluid Type:
DOT 4 (BMW recommends Castrol GT/LM High Performance Brake Fluid)
Power Steering Fluid Type:
Pentosin CHF 11S or equivalent hydraulic fluid
Known Issues
Engine:
Oil leaks from valve cover gaskets and oil pan gaskets, coolant leaks from hoses and expansion tanks, potential for starter motor failure, ignition coil issues, VANOS solenoid problems.
Transmission:
Mechatronic unit failures, torque converter issues, transmission fluid leaks.
Electrical:
Water pump failure (electric), thermostat failure (electric), Battery cable issues, EWS (immobilizer) faults, ABS/DSC sensor issues, iDrive system glitches.
Suspension:
Air suspension compressor failures, strut leaks, control arm bushings wear.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW (Bayerische Motoren Werke AG) is renowned for its 'Ultimate Driving Machine' ethos, combining performance and luxury.
Model Evolution
Generation:
The E65/E66 generation marked a significant departure for BMW's flagship sedan with its bold styling and advanced iDrive system.
Development Focus:
This generation prioritized comfort, technology, and a new design language over previous generations' more conservative approach.
Production
Production Years:
E65/E66 generation: 2001-2008
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Design Awards:
While not a specific award for the 2002 model year itself, the E65/E66 generation received commentary on its design evolution. BMW vehicles consistently receive awards for engineering and luxury.
Ratings
Powertrain Performance:
Praised for its smooth and powerful V8 engine, offering refined performance.
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