BMW 8 Series E31 Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999
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🏷️ Basic Information Identification Make: BMW Model: 8 Series Chassis Code: E31 Product Name: BMW 8 Series E31 Complete Workshop Service Repair Manual Generation Generation Identifier: E31 Codes Model Years Covered: 1989-1999 👋 Introduction Market Position Positioning: Premium Grand Tourer (GT) coupe and convertible, aimed at the luxury and performance segment of the automotive market. Competitive Analysis Competitors: Porsche 928, Mercedes-Benz SL-Class (R129), Jaguar XJS, Aston Martin DB7 Key Features Design Philosophy: Focus on grand touring comfort, powerful V8 and V12 engines, sophisticated styling, and advanced technology for its era. Target Audience: Affluent buyers seeking a high-performance, stylish, and comfortable luxury coupe/convertible for long-distance touring. 📋 Manual Details Coverage Areas Primary Focus: Complete Service and Repair Procedures Scope: All Models/Engines/Trim/Transmission Types Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'Complete' and 'A-Z') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital File Digital Compatibility: PC, MAC, Tablets, Smartphones 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (manual and automatic), differential, driveshafts, axles Chassis: Suspension (front and rear), steering system, braking system (including ABS) Electrical: Engine control unit (ECU), lighting, power accessories, infotainment systems, diagnostic connectors, wiring diagrams Body: Body panels, interior trim, doors, windows, convertible top mechanisms (if applicable to specific E31 variants), climate control system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair Diagnostics: Troubleshooting common issues, diagnostic fault codes (DTCs), symptom-based diagnostics Installation: Component replacement and installation guides Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for DIY enthusiasts and professional technicians 📊 Manual Specifications File Format Format: PDF (requires Adobe Reader) Searchability: Likely searchable text within the PDF document Print Quality Quality: High Quality (described as 'high quality Service Repair Workshop Manual') Print Options: Printable by page, chapter, or entire document Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: V8 (M60/M62) and V12 (M70/M73) V8 Displacement: 4.0L (M60B40) and 4.4L (M62B44) V12 Displacement: 5.0L (M70B50) and 5.6L (M73B56) Performance V8 Horsepower Range: Approx. 282-315 hp V12 Horsepower Range: Approx. 295-322 hp V8 Torque Range: Approx. 300-406 lb-ft V12 Torque Range: Approx. 332-361 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) with Motronic engine management 🔧 Transmission Standard Type: 5-speed manual transmission (rarely equipped) or 4-speed automatic transmission (standard on most models) Optional Type: 5-speed automatic transmission (Steptronic on later models) Features Rear Wheel Drive: Yes 📐 Dimensions Exterior Length: Approx. 4,785 mm (188.4 in) for Coupe, 4,815 mm (189.6 in) for Convertible Width: Approx. 1,855 mm (73.0 in) Height: Approx. 1,370 mm (53.9 in) for Coupe, 1,350 mm (53.1 in) for Convertible Wheelbase: Approx. 2,634 mm (103.7 in) Weights Curb Weight: Approx. 1,700 - 2,000 kg (3,748 - 4,409 lb), depending on engine and body style 🛡️ Safety Features Ratings Crash Test Data: Not extensively rated by modern standards, but featured robust construction for its era. Active Features Braking: Anti-lock Braking System (ABS) standard on all models Traction Control: Optional or standard on some later models (ASC+T) Passive Features Airbags: Driver and passenger airbags standard Body Structure: Reinforced safety cell and crumple zones 💡 Technology Features Infotainment Audio System: Optional high-fidelity sound systems, often with cassette players and CD changers. Navigation: Optional early generation GPS navigation systems, often with CRT screens. Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assist: Optional parking sensors (Park Distance Control) on later models. Connectivity Phone Integration: Optional early mobile phone integration systems. 🔧 Maintenance Service Intervals Oil Change Interval: Variable, based on BMW's Condition Based Service (CBS) system or approximately every 7,500-10,000 miles (12,000-16,000 km) under normal conditions. Consult manual for specific intervals. Spark Plug Replacement: Typically around 60,000 miles (100,000 km), but varies by engine and plug type. Consult manual for specific recommendations. Transmission Fluid Service: Recommended every 60,000 miles (100,000 km) for automatic transmissions. Manual transmission fluid service intervals vary. Consult manual for details. Fluid Specifications Engine Oil Type: Synthetic 5W-30 or 5W-40 (BMW Longlife-01 approved, e.g., Castrol EDGE) recommended. Specific viscosity may vary by engine and climate. Consult manual for exact specifications. Coolant Type: BMW Blue (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Consult manual for specific type and mixture ratio. Brake Fluid Type: DOT 4 or DOT 5.1. Power Steering Fluid Type: BMW approved Pentosin CHF 11S or equivalent. Automatic Transmission Fluid Type: BMW ATF LT-3 (e.g., Pentosin ATF1) or equivalent Dexron III/VI for later transmissions. Crucial to use the correct fluid for the specific ZF transmission. Known Issues Electrical Gremlins: Common for...
Troubleshooting common issues, diagnostic fault codes (DTCs), symptom-based diagnostics
Installation:
Component replacement and installation guides
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for DIY enthusiasts and professional technicians
📊 Manual Specifications
File Format
Format:
PDF (requires Adobe Reader)
Searchability:
Likely searchable text within the PDF document
Print Quality
Quality:
High Quality (described as 'high quality Service Repair Workshop Manual')
Print Options:
Printable by page, chapter, or entire document
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
V8 (M60/M62) and V12 (M70/M73)
V8 Displacement:
4.0L (M60B40) and 4.4L (M62B44)
V12 Displacement:
5.0L (M70B50) and 5.6L (M73B56)
Performance
V8 Horsepower Range:
Approx. 282-315 hp
V12 Horsepower Range:
Approx. 295-322 hp
V8 Torque Range:
Approx. 300-406 lb-ft
V12 Torque Range:
Approx. 332-361 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with Motronic engine management
🔧 Transmission
Standard
Type:
5-speed manual transmission (rarely equipped) or 4-speed automatic transmission (standard on most models)
Optional
Type:
5-speed automatic transmission (Steptronic on later models)
Features
Rear Wheel Drive:
Yes
📐 Dimensions
Exterior
Length:
Approx. 4,785 mm (188.4 in) for Coupe, 4,815 mm (189.6 in) for Convertible
Width:
Approx. 1,855 mm (73.0 in)
Height:
Approx. 1,370 mm (53.9 in) for Coupe, 1,350 mm (53.1 in) for Convertible
Wheelbase:
Approx. 2,634 mm (103.7 in)
Weights
Curb Weight:
Approx. 1,700 - 2,000 kg (3,748 - 4,409 lb), depending on engine and body style
🛡️ Safety Features
Ratings
Crash Test Data:
Not extensively rated by modern standards, but featured robust construction for its era.
Active Features
Braking:
Anti-lock Braking System (ABS) standard on all models
Traction Control:
Optional or standard on some later models (ASC+T)
Passive Features
Airbags:
Driver and passenger airbags standard
Body Structure:
Reinforced safety cell and crumple zones
💡 Technology Features
Infotainment
Audio System:
Optional high-fidelity sound systems, often with cassette players and CD changers.
Navigation:
Optional early generation GPS navigation systems, often with CRT screens.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Optional parking sensors (Park Distance Control) on later models.
Connectivity
Phone Integration:
Optional early mobile phone integration systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, based on BMW's Condition Based Service (CBS) system or approximately every 7,500-10,000 miles (12,000-16,000 km) under normal conditions. Consult manual for specific intervals.
Spark Plug Replacement:
Typically around 60,000 miles (100,000 km), but varies by engine and plug type. Consult manual for specific recommendations.
Transmission Fluid Service:
Recommended every 60,000 miles (100,000 km) for automatic transmissions. Manual transmission fluid service intervals vary. Consult manual for details.
Fluid Specifications
Engine Oil Type:
Synthetic 5W-30 or 5W-40 (BMW Longlife-01 approved, e.g., Castrol EDGE) recommended. Specific viscosity may vary by engine and climate. Consult manual for exact specifications.
Coolant Type:
BMW Blue (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Consult manual for specific type and mixture ratio.
Brake Fluid Type:
DOT 4 or DOT 5.1.
Power Steering Fluid Type:
BMW approved Pentosin CHF 11S or equivalent.
Automatic Transmission Fluid Type:
BMW ATF LT-3 (e.g., Pentosin ATF1) or equivalent Dexron III/VI for later transmissions. Crucial to use the correct fluid for the specific ZF transmission.
Known Issues
Electrical Gremlins:
Common for this era of BMW, including issues with the complex wiring harnesses, window regulators, door locks, and ABS/ASC sensors.
Engine Specific:
Nicasil cylinder lining degradation in early M60 V8 engines (though later M62 V8 engines have iron liners). Water pump and thermostat housing leaks.
Suspension:
Wear in control arm bushings, ball joints, and strut mounts.
Fuel System:
Ejector seal leaks, fuel pump failures, and occasional idle control valve issues.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's legacy of building driver-focused, performance-oriented luxury vehicles.
Model Evolution
Design Origin:
Designed by Boyke Boyer, intended to be a flagship GT model. Features pop-up headlights and a distinctive, flowing profile.
Key Variants:
840Ci (V8), 850i/850Ci (V12), 850CSi (performance V12), E31 Convertible (rarely produced and highly sought after).
Production
Production Period:
1989 to 1999
Production Volume:
Relatively low, around 30,600 units globally, contributing to its exclusivity.
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Design:
Recognized for its distinctive styling and aerodynamic efficiency for its time. Often featured in 'best design' lists of the 1990s.
Performance Awards:
Praised for its V12 engine smoothness and GT capabilities by automotive journalists.
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