BMW K 1200 LT 1999-2004 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: BMW Model: K 1200 LT Generation Generation Name: First Generation (K589) Production Years Covered By Manual: 1999, 2000, 2001, 2002, 2003, 2004 Codes Chassis Code: K589 👋 Introduction Market Position Market Position: The BMW K 1200 LT was positioned as a premium, full-dress touring motorcycle, designed for long-distance comfort and refinement. It competed with other flagship touring models from manufacturers like Honda (Gold Wing) and Harley-Davidson (Electra Glide). Competitive Analysis Competitive Analysis: The K 1200 LT distinguished itself with its sophisticated engineering, powerful inline-four engine, and advanced features for its era, including electric windscreen adjustment and optional heated seats. It offered a more performance-oriented touring experience compared to some rivals. Key Features Key Features: Exceptional rider and passenger comfort, integrated luggage system, powerful and smooth engine, advanced suspension technology, comprehensive fairing for weather protection. Manual Value Proposition Value Proposition: This comprehensive workshop manual empowers owners and technicians with the detailed knowledge required for accurate maintenance, troubleshooting, and repair of the BMW K 1200 LT, ensuring optimal performance and longevity. The instant digital download format offers immediate access without shipping delays or costs. 📋 Manual Details Coverage Areas Vehicle Coverage: BMW K 1200 LT (1999-2004) Page Count Page Count: 452 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust, engine management (DME) Transmission Drivetrain Systems: Clutch, gearbox (5-speed), final drive (shaft drive), torque specifications for fasteners Chassis Suspension Steering: Front suspension (Duolever), rear suspension (Paralever), wheel bearings, steering system, fork seals Braking System: Front and rear brake systems, ABS (Anti-lock Braking System) components and diagnostics, brake fluid replacement, caliper overhaul Electrical System: Battery, charging system (alternator, regulator), starter motor, lighting, instrumentation, ECU (Electronic Control Unit) functions, wiring diagrams Bodywork Comfort Systems: Fairing removal and installation, body panel repair, seats, luggage system, windscreen adjustment, heated grips, central locking (if equipped) Procedures Included Maintenance Procedures: Oil change, filter replacement, spark plug replacement, air filter service, brake fluid flush, coolant replacement, drive shaft lubrication, valve clearance adjustment Diagnostic Procedures: Troubleshooting guides for common faults, error code interpretation, electrical system diagnostics, fuel system diagnostics Repair Procedures: Engine rebuild, gearbox disassembly and assembly, suspension component replacement, brake caliper repair, electrical component testing and replacement Special Tools: Identification of specialized tools required for specific repair and maintenance tasks Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to advanced engine and electrical system diagnostics and repair. Suitable for experienced DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text content for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Water-cooled, four-stroke, inline four-cylinder Displacement: 1171 cc Bore X Stroke: 70.5 mm x 75 mm Compression Ratio: 10.0:1 Performance Horsepower Peak: 98 hp @ 7500 rpm (approx.) Torque Peak: 116 Nm (85.6 lb-ft) @ 5250 rpm (approx.) Fuel System Fuel Delivery: Electronic fuel injection (Bosch Motronic) Fuel Type: Unleaded Premium (95 RON / 91 AKI) Ignition System Ignition Type: Digital ignition (CDI) Lubrication System Oil Type Specification: SAE 20W-50 or 20W-40 motorcycle specific oil (API SG or higher) Oil Capacity With Filter: Approx. 4.5 liters Cooling System Coolant Type Specification: BMW Coolant (ethylene glycol-based, 50% mixture with distilled water) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Features Gear Ratios: Manual reference to specific gear ratios within the manual Maintenance Gearbox Oil Type Specification: SAE 75W/90 GL-5 (or specified BMW lubricant) Gearbox Oil Capacity: Approx. 0.4 liters Final Drive Oil Type Specification: SAE 80W/90 GL-5 (or specified BMW lubricant) Final Drive Oil Capacity: Approx. 0.2 liters 📐 Dimensions Exterior Length: 2370 mm (approx.) Width: 950 mm (approx. at handlebars) Height: 1420 mm (approx. at handlebars, without antenna) Wheelbase: 1584 mm (approx.) Weights Dry Weight: 337 kg (approx.) Gross Vehicle Weight Rating: 530 kg (approx.) Fuel Tank Capacity: 21 liters Cargo Luggage Capacity: Integrated top case and side panniers with significant storage volume 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings are not standardized in the same way as cars) Active Features Active Safety Features: Integral ABS (Anti-lock Braking System) with linked braking, strong braking performance, stable chassis dynamics Passive Features Passive Safety Features: Comprehensive fairing for rider protection, integrated passenger grab handles, robust construction Lighting Lighting System: Halogen headlights, LED taillight, integrated turn signals 💡 Technology Features Infotainment Infotainment System: Optional radio/cassette player or CD player with integrated speakers and handlebar controls. Driver Assistance Driver Assistance Features: Integral ABS, electric windscreen adjustment, optional heated grips and seats. Connectivity Connectivity Features: N/A (No modern...
The BMW K 1200 LT was positioned as a premium, full-dress touring motorcycle, designed for long-distance comfort and refinement. It competed with other flagship touring models from manufacturers like Honda (Gold Wing) and Harley-Davidson (Electra Glide).
Competitive Analysis
Competitive Analysis:
The K 1200 LT distinguished itself with its sophisticated engineering, powerful inline-four engine, and advanced features for its era, including electric windscreen adjustment and optional heated seats. It offered a more performance-oriented touring experience compared to some rivals.
Key Features
Key Features:
Exceptional rider and passenger comfort, integrated luggage system, powerful and smooth engine, advanced suspension technology, comprehensive fairing for weather protection.
Manual Value Proposition
Value Proposition:
This comprehensive workshop manual empowers owners and technicians with the detailed knowledge required for accurate maintenance, troubleshooting, and repair of the BMW K 1200 LT, ensuring optimal performance and longevity. The instant digital download format offers immediate access without shipping delays or costs.
Troubleshooting guides for common faults, error code interpretation, electrical system diagnostics, fuel system diagnostics
Repair Procedures:
Engine rebuild, gearbox disassembly and assembly, suspension component replacement, brake caliper repair, electrical component testing and replacement
Special Tools:
Identification of specialized tools required for specific repair and maintenance tasks
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to advanced engine and electrical system diagnostics and repair. Suitable for experienced DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Searchable text content for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Type:
Water-cooled, four-stroke, inline four-cylinder
Displacement:
1171 cc
Bore X Stroke:
70.5 mm x 75 mm
Compression Ratio:
10.0:1
Performance
Horsepower Peak:
98 hp @ 7500 rpm (approx.)
Torque Peak:
116 Nm (85.6 lb-ft) @ 5250 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Ignition System
Ignition Type:
Digital ignition (CDI)
Lubrication System
Oil Type Specification:
SAE 20W-50 or 20W-40 motorcycle specific oil (API SG or higher)
Oil Capacity With Filter:
Approx. 4.5 liters
Cooling System
Coolant Type Specification:
BMW Coolant (ethylene glycol-based, 50% mixture with distilled water)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive
Features
Gear Ratios:
Manual reference to specific gear ratios within the manual
Maintenance
Gearbox Oil Type Specification:
SAE 75W/90 GL-5 (or specified BMW lubricant)
Gearbox Oil Capacity:
Approx. 0.4 liters
Final Drive Oil Type Specification:
SAE 80W/90 GL-5 (or specified BMW lubricant)
Final Drive Oil Capacity:
Approx. 0.2 liters
📐 Dimensions
Exterior
Length:
2370 mm (approx.)
Width:
950 mm (approx. at handlebars)
Height:
1420 mm (approx. at handlebars, without antenna)
Wheelbase:
1584 mm (approx.)
Weights
Dry Weight:
337 kg (approx.)
Gross Vehicle Weight Rating:
530 kg (approx.)
Fuel Tank Capacity:
21 liters
Cargo
Luggage Capacity:
Integrated top case and side panniers with significant storage volume
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings are not standardized in the same way as cars)
Active Features
Active Safety Features:
Integral ABS (Anti-lock Braking System) with linked braking, strong braking performance, stable chassis dynamics
Passive Features
Passive Safety Features:
Comprehensive fairing for rider protection, integrated passenger grab handles, robust construction
Lighting
Lighting System:
Halogen headlights, LED taillight, integrated turn signals
💡 Technology Features
Infotainment
Infotainment System:
Optional radio/cassette player or CD player with integrated speakers and handlebar controls.
Driver Assistance
Driver Assistance Features:
Integral ABS, electric windscreen adjustment, optional heated grips and seats.
Connectivity
Connectivity Features:
N/A (No modern Bluetooth or smartphone integration)
Lighting
Lighting Technology:
Halogen headlight for main beam illumination, clear lens turn indicators.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km or 1 year, whichever comes first
Air Filter Inspection Cleaning:
Every 20,000 km
Spark Plug Replacement:
Every 40,000 km
Valve Clearance Check Adjustment:
Every 20,000 km
Brake Fluid Flush Replacement:
Every 2 years
Coolant Replacement:
Every 2 years
Fluid Specifications
Engine Oil:
SAE 20W-50 or 20W-40 Motorcycle Synthetic/Mineral (API SG or higher)
Brake Fluid:
DOT 4 (or DOT 5.1 for ABS models, consult manual for specifics)
Gearbox Oil:
SAE 75W/90 GL-5 gear oil
Final Drive Oil:
SAE 80W/90 GL-5 gear oil
Known Issues
Common Issues:
Possible electrical connector corrosion, ABS modulator issues, starter motor solenoids, final drive spline wear (preventative maintenance advised), occasional clutch slave cylinder leaks. Manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long and distinguished history in motorcycle manufacturing, known for its engineering prowess, rider-focused design, and emphasis on quality and durability, particularly in touring and sport-touring segments.
Model Evolution
Model Evolution To Lt:
The K 1200 LT evolved from the K 1100 LT, representing BMW's commitment to luxury touring. It was further developed into the K 1200 LT successor with a larger engine and updated technology.
Production
Production Location:
Berlin, Germany (BMW Motorrad Plant Spandau)
Production Period:
1999-2009 (First generation K589 1999-2004, second generation K12LT 2004-2009)
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for this model year are not widely publicized, the K 1200 LT series consistently received praise in motorcycle publications for its touring capabilities and comfort.
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