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BMW K1200LT Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Motorcycle Type: Luxury Tourer Generation Generation: First Generation (K589) Codes Chassis Code: K589 👋 Introduction Market Position Market Segment: Premium Luxury Grand Tourer Motorcycle Target Audience: Long-distance touring riders seeking comfort, performance, and rider amenities. Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture Key Features Touring Amenities: Large fairing, integrated luggage system, comfortable seating, optional heated grips/seats, reverse gear (on some models). Engineering Philosophy: BMW's signature engineering, focus on stability, comfort, and advanced technology for its era. 📋 Manual Details Coverage Areas Applicable Years: 1999-2009 (primary focus on earlier production years, specific year coverage may vary) Page Count Page Count: Estimated 500+ pages (typical for comprehensive workshop manuals, actual count varies by edition) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, tuning, and component specifics Transmission: Gearbox, clutch, final drive, and associated systems Electrical System: Wiring diagrams, ECU, sensors, lighting, ignition, charging system, starter motor, ABS, cruise control, heated grips/seats Fuel System: Fuel injection, fuel pump, injectors, fuel tank, fuel lines Cooling System: Radiator, coolant pump, thermostat, fan, coolant specifications Braking System: Brake calipers, master cylinders, lines, pads, rotors, ABS system (if equipped), fluid specifications Suspension: Front fork (Telescopic with Paralever), rear shock absorber (Monolever), suspension adjustments, fork oil specifications Chassis And Frame: Frame construction, subframe, steering head, swingarm Bodywork And Fairings: Fairing removal, installation, body panel repair and maintenance Wheels And Tires: Wheel specifications, tire pressures, bearing maintenance Exhaust System: Exhaust manifold, catalytic converter, mufflers Instrumentation And Controls: Dashboard, controls, switches, levers Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment (if applicable), lubrication points Troubleshooting: Diagnostic charts, common fault finding, error code interpretation Repair Procedures: Step-by-step instructions for component removal, repair, and reassembly Diagnosis: Detailed diagnostic procedures for all major systems Adjustment And Tuning: Engine timing, throttle body synchronization, idle speed adjustment Special Tools: Identification of required special tools for specific procedures Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to complex overhauls and diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for use in a workshop environment Print Quality Image Resolution: High-resolution illustrations and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, four-stroke Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 100 hp (75 kW) at 7,500 rpm Torque: Approx. 115 Nm (85 lb-ft) at 5,250 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.4 fuel injection Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI recommended) Fuel Tank Capacity: 20 liters (5.3 US gal) 🔧 Transmission Standard Transmission Type: 5-speed manual Clutch: Wet multi-disc clutch Final Drive: Shaft drive Features Reverse Gear: Electric reverse gear (standard on most models) 📐 Dimensions Exterior Length: Approx. 2450 mm (96.5 in) Width: Approx. 960 mm (37.8 in) at handlebars Height: Approx. 1400 mm (55.1 in) at windshield Weights Dry Weight: Approx. 309 kg (681 lbs) Wet Weight: Approx. 335 kg (738 lbs) Gross Vehicle Weight Rating: Approx. 520 kg (1146 lbs) Cargo Luggage Capacity: Integrated top case and side panniers, significant touring storage. 🛡️ Safety Features Ratings ABS: BMW Motorrad Integral ABS (optional on early models, standard on later ones) Active Features Braking System Type: Dual disc front, single disc rear with linked braking. Stability Control: None (for its era) Passive Features Lighting: Halogen headlights, comprehensive rear lighting, optional fog lights. Rider Comfort: Wind protection, ergonomic seating, available heated elements contributing to rider fatigue reduction. 💡 Technology Features Infotainment Audio System: Integrated premium audio system with radio, CD player, and often provisions for auxiliary input or satellite radio. Cruise Control: Electronic cruise control (standard on many models). Driver Assistance ABS: Integral ABS system, providing linked braking and anti-lock functionality. Connectivity Diagnostic Port: Diagnostic interface for connection with BMW diagnostic tools (e.g., GT1, DIS) for advanced troubleshooting and programming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Every 20,000 km (12,000 miles) or as specified in the manual for valve checks and other inspections. Fluid Specifications Engine Oil: BMW recommends specific grades of synthetic or semi-synthetic oil, typically 15W-40 or 20W-50, meeting API SG/SH or higher. Consult manual for exact BMW approval. Coolant: BMW radiator cooling protection (antifreeze/anti-corrosion), usually a 50/50 mix with distilled water. Brake Fluid: DOT 4 synthetic brake fluid. Transmission Oil: Specific gear oil for the gearbox and final drive. Consult manual for exact specifications and API rating. Known Issues...
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BMW K1200LT Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Motorcycle Type:
Luxury Tourer
Generation
Generation:
First Generation (K589)
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Market Segment:
Premium Luxury Grand Tourer Motorcycle
Target Audience:
Long-distance touring riders seeking comfort, performance, and rider amenities.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture
Key Features
Touring Amenities:
Large fairing, integrated luggage system, comfortable seating, optional heated grips/seats, reverse gear (on some models).
Engineering Philosophy:
BMW's signature engineering, focus on stability, comfort, and advanced technology for its era.
📋 Manual Details
Coverage Areas
Applicable Years:
1999-2009 (primary focus on earlier production years, specific year coverage may vary)
Page Count
Page Count:
Estimated 500+ pages (typical for comprehensive workshop manuals, actual count varies by edition)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnosis, tuning, and component specifics
Transmission:
Gearbox, clutch, final drive, and associated systems
Electrical System:
Wiring diagrams, ECU, sensors, lighting, ignition, charging system, starter motor, ABS, cruise control, heated grips/seats
Fuel System:
Fuel injection, fuel pump, injectors, fuel tank, fuel lines
Cooling System:
Radiator, coolant pump, thermostat, fan, coolant specifications
Braking System:
Brake calipers, master cylinders, lines, pads, rotors, ABS system (if equipped), fluid specifications
Suspension:
Front fork (Telescopic with Paralever), rear shock absorber (Monolever), suspension adjustments, fork oil specifications
Chassis And Frame:
Frame construction, subframe, steering head, swingarm
Bodywork And Fairings:
Fairing removal, installation, body panel repair and maintenance
Wheels And Tires:
Wheel specifications, tire pressures, bearing maintenance
Exhaust System:
Exhaust manifold, catalytic converter, mufflers
Instrumentation And Controls:
Dashboard, controls, switches, levers
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable), lubrication points
Troubleshooting:
Diagnostic charts, common fault finding, error code interpretation
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly
Diagnosis:
Detailed diagnostic procedures for all major systems
Adjustment And Tuning:
Engine timing, throttle body synchronization, idle speed adjustment
Special Tools:
Identification of required special tools for specific procedures
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complex overhauls and diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for use in a workshop environment
Print Quality
Image Resolution:
High-resolution illustrations and diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, four-stroke
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 100 hp (75 kW) at 7,500 rpm
Torque:
Approx. 115 Nm (85 lb-ft) at 5,250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI recommended)
Fuel Tank Capacity:
20 liters (5.3 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Clutch:
Wet multi-disc clutch
Final Drive:
Shaft drive
Features
Reverse Gear:
Electric reverse gear (standard on most models)
📐 Dimensions
Exterior
Length:
Approx. 2450 mm (96.5 in)
Width:
Approx. 960 mm (37.8 in) at handlebars
Height:
Approx. 1400 mm (55.1 in) at windshield
Weights
Dry Weight:
Approx. 309 kg (681 lbs)
Wet Weight:
Approx. 335 kg (738 lbs)
Gross Vehicle Weight Rating:
Approx. 520 kg (1146 lbs)
Cargo
Luggage Capacity:
Integrated top case and side panniers, significant touring storage.
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad Integral ABS (optional on early models, standard on later ones)
Active Features
Braking System Type:
Dual disc front, single disc rear with linked braking.
Stability Control:
None (for its era)
Passive Features
Lighting:
Halogen headlights, comprehensive rear lighting, optional fog lights.
Rider Comfort:
Wind protection, ergonomic seating, available heated elements contributing to rider fatigue reduction.
💡 Technology Features
Infotainment
Audio System:
Integrated premium audio system with radio, CD player, and often provisions for auxiliary input or satellite radio.
Cruise Control:
Electronic cruise control (standard on many models).
Driver Assistance
ABS:
Integral ABS system, providing linked braking and anti-lock functionality.
Connectivity
Diagnostic Port:
Diagnostic interface for connection with BMW diagnostic tools (e.g., GT1, DIS) for advanced troubleshooting and programming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Every 20,000 km (12,000 miles) or as specified in the manual for valve checks and other inspections.
Fluid Specifications
Engine Oil:
BMW recommends specific grades of synthetic or semi-synthetic oil, typically 15W-40 or 20W-50, meeting API SG/SH or higher. Consult manual for exact BMW approval.
Coolant:
BMW radiator cooling protection (antifreeze/anti-corrosion), usually a 50/50 mix with distilled water.
Brake Fluid:
DOT 4 synthetic brake fluid.
Transmission Oil:
Specific gear oil for the gearbox and final drive. Consult manual for exact specifications and API rating.
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, wheel bearings, fuel pump, ignition coils, starter motor (depending on mileage and maintenance).
Electrical Gremlins:
Can sometimes exhibit minor electrical issues due to complex wiring and age; thorough diagnosis is key.
Paralever Pivot Bearing:
Potential wear in the Paralever pivot bearing requiring periodic inspection and lubrication.
ABS Modulator:
Rare issues with ABS modulator on very early models, though generally robust.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad is renowned for its engineering prowess, quality, and innovation in motorcycle design and production.
Model Evolution
Predecessor:
The K1200LT succeeded the K1100LT and represented a significant upgrade in comfort, technology, and performance for BMW's touring lineup.
Successor:
The K1200LT was eventually replaced by the K1300LT, featuring updated engine and electronics.
Production
Production Period:
1999-2009
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Touring Magazine Accolades:
Consistently ranked highly by motorcycle touring publications for its comfort, performance, and rider-friendly features during its production run.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its long-distance capabilities and durability when properly maintained.
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