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BMW K1200RS (K 1200 RS) Service Repair Workshop Manual (Original Factory Manual)

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Designation: K 1200 RS Generation Generation Code: K589 Codes Chassis Code: K589 👋 Introduction Market Position Class: Sport touring motorcycle, known for its performance, comfort, and advanced technology for its era. Competitive Analysis Competitors: Competed against models like the Honda VFR, Kawasaki GTR, and Yamaha FJR in the sport-touring segment. Key Features Design Philosophy: Blend of sportbike performance with long-distance touring comfort and BMW's signature engineering. Technological Advancements: Featured BMW's Telelever front suspension, Paralever rear drive, and advanced ABS braking systems. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, and workshop information for the BMW K1200RS. Page Count Estimated Page Count: Over 500 pages (typical for official BMW service manuals of this era). Manual Type Type: Official Factory Service & Workshop Repair Manual Language Language: English Format Format: Likely Printed Book or Digital PDF (as per product description context) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and specifications for the K589 inline four-cylinder engine. Fuel System: EFI system (Bosch Motronic), fuel pump, injectors, fuel tank, lines, and related diagnostics. Ignition System: Ignition coils, spark plugs, ECU control, and timing adjustments. Transmission: Clutch operation, gearbox disassembly, assembly, troubleshooting, and fluid specifications. Drivetrain: Paralever rear drive system, driveshaft, final drive unit, and associated maintenance. Suspension: Front fork (BMW Telelever) overhaul, adjustments, and rear shock absorber maintenance. Brakes: ABS II system diagnostics, brake caliper service, master cylinder overhaul, fluid replacement, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, horn, and fuses. Chassis Bodywork: Frame inspection, fairing removal/installation, seat, handlebars, footpegs, and body panel repairs. Cooling System: Radiator, fan, coolant hoses, and fluid specifications. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, and gasket replacement. Wheels Tires: Wheel bearing service, tire mounting/balancing, and recommended pressures. Instrumentation Controls: Dashboard, gauges, switches, and control lever service. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication, filter changes, and inspections. Troubleshooting: Diagnostic flowcharts, symptom-based problem-solving for engine, electrical, and mechanical issues. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and adjustment. Overhaul: Complete engine, transmission, and suspension component overhaul procedures. Diagnostics: Engine management system diagnostics, ABS fault finding, and electrical system testing. Specifications Data: Torque values, clearances, fluid types and capacities, wear limits, and electrical resistance values. Special Tools: Identification and usage of specialized tools required for specific procedures. Technical Depth Depth: Extensive; covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds. Diagnostic Capability: High; includes detailed diagnostic procedures and troubleshooting guides for complex systems like ABS and EFI. Assembly Disassembly: Detailed, illustrated instructions for all major components and sub-assemblies. 📊 Manual Specifications File Format Digital Format Details: If PDF: Searchable text, high-resolution images, bookmark navigation. Print Quality Print Quality Details: High-quality printing with clear diagrams, legible text, and durable pages (for printed versions). Binding Type Binding Type Details: Sturdy binding (e.g., saddle-stitched, perfect bound, or spiral bound) for workshop use (for printed versions). Paper Type Paper Type Details: Durable paper stock resistant to workshop environments (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Type: Water-cooled, four-stroke, inline four-cylinder Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 76.8 mm x 64.0 mm Compression Ratio: 11.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130 hp (97 kW) @ 8750 rpm Torque: Approx. 110 Nm (81 lb-ft) @ 6750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch Motronic engine management. Fuel Type: Unleaded premium gasoline, minimum 95 RON (Octane Rating). Engine Oil Oil Type Specification: SAE 15W-50 API SJ or higher, synthetic blend recommended. Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change. 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Features: None for transmission type. Features Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive via BMW's Paralever system. Fluid Specifications Gearbox Oil Type: SAE 75W-90 API GL-4 or GL-5, synthetic recommended. Fluid Capacities Gearbox Oil Capacity: Approx. 1.0 liter (1.05 US qt). 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 900 mm (35.4 in) at handlebars Height: Approx. 1320 mm (52.0 in) at windshield Wheelbase: Approx. 1500 mm (59.1 in) Weights Dry Weight: Approx. 244 kg (538 lbs) Wet Weight: Approx. 266 kg (586 lbs) Max Payload: Approx. 200 kg (441 lbs) Fuel Capacity Fuel Tank Capacity: 22 liters (5.8 US gal), including 4 liter reserve. 🛡️ Safety Features Ratings ABS System: BMW Motorrad ABS II, with optional integral ABS on later models. Active Features Braking System: Dual 320 mm front discs with four-piston calipers; single 265 mm rear disc with two-piston caliper. Lighting: Halogen headlight, multi-reflector rear light. Passive Features Chassis Design: Sturdy aluminum frame and robust suspension components contributing to stability. 💡 Technology Features Infotainment Instrumentation: Digital odometer, trip meters, analog tachometer,...
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BMW K1200RS (K 1200 RS) Service Repair Workshop Manual (Original Factory Manual)
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Designation:
K 1200 RS
Generation
Generation Code:
K589
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Class:
Sport touring motorcycle, known for its performance, comfort, and advanced technology for its era.
Competitive Analysis
Competitors:
Competed against models like the Honda VFR, Kawasaki GTR, and Yamaha FJR in the sport-touring segment.
Key Features
Design Philosophy:
Blend of sportbike performance with long-distance touring comfort and BMW's signature engineering.
Technological Advancements:
Featured BMW's Telelever front suspension, Paralever rear drive, and advanced ABS braking systems.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and workshop information for the BMW K1200RS.
Page Count
Estimated Page Count:
Over 500 pages (typical for official BMW service manuals of this era).
Manual Type
Type:
Official Factory Service & Workshop Repair Manual
Language
Language:
English
Format
Format:
Likely Printed Book or Digital PDF (as per product description context)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and specifications for the K589 inline four-cylinder engine.
Fuel System:
EFI system (Bosch Motronic), fuel pump, injectors, fuel tank, lines, and related diagnostics.
Ignition System:
Ignition coils, spark plugs, ECU control, and timing adjustments.
Transmission:
Clutch operation, gearbox disassembly, assembly, troubleshooting, and fluid specifications.
Drivetrain:
Paralever rear drive system, driveshaft, final drive unit, and associated maintenance.
Suspension:
Front fork (BMW Telelever) overhaul, adjustments, and rear shock absorber maintenance.
Brakes:
ABS II system diagnostics, brake caliper service, master cylinder overhaul, fluid replacement, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, horn, and fuses.
Chassis Bodywork:
Frame inspection, fairing removal/installation, seat, handlebars, footpegs, and body panel repairs.
Cooling System:
Radiator, fan, coolant hoses, and fluid specifications.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler, and gasket replacement.
Wheels Tires:
Wheel bearing service, tire mounting/balancing, and recommended pressures.
Instrumentation Controls:
Dashboard, gauges, switches, and control lever service.
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication, filter changes, and inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based problem-solving for engine, electrical, and mechanical issues.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and adjustment.
Overhaul:
Complete engine, transmission, and suspension component overhaul procedures.
Diagnostics:
Engine management system diagnostics, ABS fault finding, and electrical system testing.
Specifications Data:
Torque values, clearances, fluid types and capacities, wear limits, and electrical resistance values.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
Technical Depth
Depth:
Extensive; covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds.
Diagnostic Capability:
High; includes detailed diagnostic procedures and troubleshooting guides for complex systems like ABS and EFI.
Assembly Disassembly:
Detailed, illustrated instructions for all major components and sub-assemblies.
📊 Manual Specifications
File Format
Digital Format Details:
If PDF: Searchable text, high-resolution images, bookmark navigation.
Print Quality
Print Quality Details:
High-quality printing with clear diagrams, legible text, and durable pages (for printed versions).
Binding Type
Binding Type Details:
Sturdy binding (e.g., saddle-stitched, perfect bound, or spiral bound) for workshop use (for printed versions).
Paper Type
Paper Type Details:
Durable paper stock resistant to workshop environments (for printed versions).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Water-cooled, four-stroke, inline four-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
76.8 mm x 64.0 mm
Compression Ratio:
11.5:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 130 hp (97 kW) @ 8750 rpm
Torque:
Approx. 110 Nm (81 lb-ft) @ 6750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic engine management.
Fuel Type:
Unleaded premium gasoline, minimum 95 RON (Octane Rating).
Engine Oil
Oil Type Specification:
SAE 15W-50 API SJ or higher, synthetic blend recommended.
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change.
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Features:
None for transmission type.
Features
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive via BMW's Paralever system.
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 API GL-4 or GL-5, synthetic recommended.
Fluid Capacities
Gearbox Oil Capacity:
Approx. 1.0 liter (1.05 US qt).
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1320 mm (52.0 in) at windshield
Wheelbase:
Approx. 1500 mm (59.1 in)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Wet Weight:
Approx. 266 kg (586 lbs)
Max Payload:
Approx. 200 kg (441 lbs)
Fuel Capacity
Fuel Tank Capacity:
22 liters (5.8 US gal), including 4 liter reserve.
🛡️ Safety Features
Ratings
ABS System:
BMW Motorrad ABS II, with optional integral ABS on later models.
Active Features
Braking System:
Dual 320 mm front discs with four-piston calipers; single 265 mm rear disc with two-piston caliper.
Lighting:
Halogen headlight, multi-reflector rear light.
Passive Features
Chassis Design:
Sturdy aluminum frame and robust suspension components contributing to stability.
💡 Technology Features
Infotainment
Instrumentation:
Digital odometer, trip meters, analog tachometer, fuel gauge, gear indicator, clock, and warning lights.
Audio System:
Optional factory-fitted audio system available on some models.
Driver Assistance
ABS:
BMW Motorrad ABS II with linked front and rear braking capabilities.
Traction Control:
Not standard; some aftermarket or specialized modifications might exist.
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) capabilities through specific connectors for service technicians.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Every 20,000 km (12,000 miles) for valve clearance check, spark plug replacement, and drive shaft inspection.
Brake Fluid Change:
Every 2 years.
Fluid Specifications
Coolant Type:
BMW approved ethylene glycol-based coolant concentrate with corrosion inhibitors.
Brake Fluid Type:
DOT 4 (or DOT 5.1 where specified for ABS system compatibility).
Known Issues
Common Wear Items:
Clutch wear, alternator rotor issues (early models), fuel pump relay failures, fork seal leaks, and ABS sensor calibration drift.
Maintenance Recommendations:
Regular inspection of the driveshaft boot, timely replacement of fuel filter, and careful bleeding of the ABS system are crucial.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's long history of producing high-quality, innovative motorcycles, particularly in the touring and sport-touring segments.
Model Evolution
Predecessors:
Evolved from earlier K-series models, incorporating significant chassis and engine refinements.
Successors:
The K1200RS lineage continued with the K1200GT and later the K1300GT.
Production
Production Years:
1997 - 2004
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Perception:
Widely praised for its comfort, handling, and engineering quality, making it a benchmark sport-tourer of its time.
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