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BMW M3 1999-2005 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Generation: E46 Codes Chassis Code: E46 Engine Codes Covered: S54 👋 Introduction Market Position Vehicle Segment: High-performance sports coupe/sedan Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Key Competitors Era: Porsche 911, Mercedes-Benz C-Class AMG, Audi S4 Key Features M Division Focus: Engineered for maximum performance and driving dynamics Manual Purpose: Empower owners and technicians with detailed repair and maintenance knowledge 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Regions Covered: Global (All Markets) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul and component-level repair Engine Management: DME, VANOS, ignition, fuel injection, emissions Transmission Manual: Clutch, gearbox, driveline, shifter Transmission Automatic: SMG (Sequential Manual Gearbox) operation and repair Brakes: Hydraulic system, ABS, DSC, calipers, rotors, lines Suspension: Front and rear struts, control arms, subframes, bushings Steering: Power steering system, steering rack, tie rods Electrical: Wiring diagrams, components, diagnostic procedures HVAC: Climate control, compressor, evaporator, heater core Body: Body panels, doors, windows, convertible top (if applicable) Interior: Trim, seats, airbags, dashboard components Procedures Included Preventive Maintenance: Oil changes, filter replacements, spark plugs, belts Troubleshooting: Diagnostic fault codes (DTCs), symptom-based diagnosis Repair Procedures: Step-by-step instructions for all major components Diagnostics: Electrical system diagnostics, sensor testing Rebuilds: Engine and transmission component rebuilds Adjustments: Valve adjustments, clutch adjustments Technical Depth Depth Of Information: Comprehensive, factory-level detail Diagnostic Coverage: Advanced diagnostics including component testing and wiring schematics Torque Specifications: Detailed torque values for all fasteners Special Tools: Identification and usage of BMW-specific special tools 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Printability: Printable pages Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: S54B32 Engine Type: Naturally aspirated, inline-6 cylinder Displacement: 3.2 liters (3246 cc) Bore X Stroke: 87 mm x 91 mm Compression Ratio: 11.5:1 Performance Horsepower Us Spec: 333 hp @ 7900 rpm Torque Us Spec: 262 lb-ft @ 4900 rpm Redline: 8000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Throttle Body: Individual throttle bodies (ITBs) for each cylinder Engine Management Engine Control Unit: Bosch Motronic Variable Valve Timing: Double VANOS (Variable Valve Timing) 🔧 Transmission Standard Transmission Type Standard: 6-speed Manual Transmission (Getrag 420G) Optional Transmission Type Optional: 6-speed Sequential Manual Gearbox (SMG II) Features Clutch Type: Hydraulically operated, single dry plate Drivetrain: Rear-Wheel Drive (RWD) Differential: Limited-Slip Differential (LSD) 📐 Dimensions Exterior Length Coupe: 177.4 inches (4506 mm) Length Convertible: 177.4 inches (4506 mm) Width: 70.1 inches (1780 mm) Height Coupe: 53.7 inches (1365 mm) Height Convertible: 53.6 inches (1362 mm) Wheelbase: 107.4 inches (2727 mm) Front Track: 58.3 inches (1481 mm) Rear Track: 58.5 inches (1486 mm) Weights Curb Weight Coupe: 3415 lbs (1549 kg) Curb Weight Convertible: 3748 lbs (1700 kg) Gross Vehicle Weight Rating: 4586 lbs (2080 kg) Wheel Bolt Pattern: 5x120 mm Wheel Size Standard: 18x8.0 front, 18x8.5 rear Tire Size Standard: 225/40R18 front, 255/35R18 rear 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver), 4-star (passenger) IIHS Front Offset: Good Active Features Traction Control: Automatic Stability Control (ASC) / Dynamic Stability Control (DSC) Anti Lock Brakes: Anti-lock Braking System (ABS) Brake Assist: Yes (Dynamic Brake Control) Passive Features Airbags: Frontal airbags, front side-impact airbags Seat Belts: 3-point inertia-reel with pre-tensioners and force limiters Rollover Protection: Pop-up roll bars (Convertible models) 💡 Technology Features Infotainment Head Unit Options: BMW Business CD, BMW Professional RDS CD, optional navigation system Speaker System: Harman Kardon audio system available on some models Driver Assistance Cruise Control: Standard Parking Assistance: Optional rear parking sensors Connectivity Bluetooth: Optional BMW Assist system Usb Aux: Not standard, aftermarket solutions available 🔧 Maintenance Service Intervals Oil Change Interval: Every 15,000 miles or 12 months (or as indicated by vehicle's Condition Based Service system) Air Filter Replacement: Every 30,000 miles Cabin Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 60,000 miles Coolant Flush: Every 30,000 miles or 24 months Fluid Specifications Engine Oil Type: BMW Longlife-01 (LL-01) Synthetic 0W-40 or 5W-40 Engine Oil Capacity: 6.9 US quarts (6.5 liters) with filter change Coolant Type: BMW Blue Coolant (G48 Ethylene Glycol) Transmission Fluid Manual: BMW MTF LT-2 or equivalent Transmission Fluid Automatic Smg: Pentosin CHF 11S (Hydraulic Fluid for SMG pump and actuator) Brake Fluid Type: DOT 4 High Performance Differential Fluid Type: BMW SAF-XJ or equivalent (75W-140 synthetic) Known Issues Rod Bearings: Wear/failure of rod bearings, especially at higher mileage or with aggressive driving Vanos System: Solenoid failures, rattling noise, loss of low-end torque Subframe Mounts: Cracking...
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BMW M3 1999-2005 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Generation:
E46
Codes
Chassis Code:
E46
Engine Codes Covered:
S54
👋 Introduction
Market Position
Vehicle Segment:
High-performance sports coupe/sedan
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors Era:
Porsche 911, Mercedes-Benz C-Class AMG, Audi S4
Key Features
M Division Focus:
Engineered for maximum performance and driving dynamics
Manual Purpose:
Empower owners and technicians with detailed repair and maintenance knowledge
📋 Manual Details
Coverage Areas
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Regions Covered:
Global (All Markets)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul and component-level repair
Engine Management:
DME, VANOS, ignition, fuel injection, emissions
Transmission Manual:
Clutch, gearbox, driveline, shifter
Transmission Automatic:
SMG (Sequential Manual Gearbox) operation and repair
Brakes:
Hydraulic system, ABS, DSC, calipers, rotors, lines
Suspension:
Front and rear struts, control arms, subframes, bushings
Steering:
Power steering system, steering rack, tie rods
Electrical:
Wiring diagrams, components, diagnostic procedures
HVAC:
Climate control, compressor, evaporator, heater core
Body:
Body panels, doors, windows, convertible top (if applicable)
Interior:
Trim, seats, airbags, dashboard components
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, spark plugs, belts
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based diagnosis
Repair Procedures:
Step-by-step instructions for all major components
Diagnostics:
Electrical system diagnostics, sensor testing
Rebuilds:
Engine and transmission component rebuilds
Adjustments:
Valve adjustments, clutch adjustments
Technical Depth
Depth Of Information:
Comprehensive, factory-level detail
Diagnostic Coverage:
Advanced diagnostics including component testing and wiring schematics
Torque Specifications:
Detailed torque values for all fasteners
Special Tools:
Identification and usage of BMW-specific special tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Model:
S54B32
Engine Type:
Naturally aspirated, inline-6 cylinder
Displacement:
3.2 liters (3246 cc)
Bore X Stroke:
87 mm x 91 mm
Compression Ratio:
11.5:1
Performance
Horsepower Us Spec:
333 hp @ 7900 rpm
Torque Us Spec:
262 lb-ft @ 4900 rpm
Redline:
8000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Throttle Body:
Individual throttle bodies (ITBs) for each cylinder
Engine Management
Engine Control Unit:
Bosch Motronic
Variable Valve Timing:
Double VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Type Standard:
6-speed Manual Transmission (Getrag 420G)
Optional
Transmission Type Optional:
6-speed Sequential Manual Gearbox (SMG II)
Features
Clutch Type:
Hydraulically operated, single dry plate
Drivetrain:
Rear-Wheel Drive (RWD)
Differential:
Limited-Slip Differential (LSD)
📐 Dimensions
Exterior
Length Coupe:
177.4 inches (4506 mm)
Length Convertible:
177.4 inches (4506 mm)
Width:
70.1 inches (1780 mm)
Height Coupe:
53.7 inches (1365 mm)
Height Convertible:
53.6 inches (1362 mm)
Wheelbase:
107.4 inches (2727 mm)
Front Track:
58.3 inches (1481 mm)
Rear Track:
58.5 inches (1486 mm)
Weights
Curb Weight Coupe:
3415 lbs (1549 kg)
Curb Weight Convertible:
3748 lbs (1700 kg)
Gross Vehicle Weight Rating:
4586 lbs (2080 kg)
Wheel Bolt Pattern:
5x120 mm
Wheel Size Standard:
18x8.0 front, 18x8.5 rear
Tire Size Standard:
225/40R18 front, 255/35R18 rear
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger)
IIHS Front Offset:
Good
Active Features
Traction Control:
Automatic Stability Control (ASC) / Dynamic Stability Control (DSC)
Anti Lock Brakes:
Anti-lock Braking System (ABS)
Brake Assist:
Yes (Dynamic Brake Control)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags
Seat Belts:
3-point inertia-reel with pre-tensioners and force limiters
Rollover Protection:
Pop-up roll bars (Convertible models)
💡 Technology Features
Infotainment
Head Unit Options:
BMW Business CD, BMW Professional RDS CD, optional navigation system
Speaker System:
Harman Kardon audio system available on some models
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
Optional rear parking sensors
Connectivity
Bluetooth:
Optional BMW Assist system
Usb Aux:
Not standard, aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 miles or 12 months (or as indicated by vehicle's Condition Based Service system)
Air Filter Replacement:
Every 30,000 miles
Cabin Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 60,000 miles
Coolant Flush:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) Synthetic 0W-40 or 5W-40
Engine Oil Capacity:
6.9 US quarts (6.5 liters) with filter change
Coolant Type:
BMW Blue Coolant (G48 Ethylene Glycol)
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent
Transmission Fluid Automatic Smg:
Pentosin CHF 11S (Hydraulic Fluid for SMG pump and actuator)
Brake Fluid Type:
DOT 4 High Performance
Differential Fluid Type:
BMW SAF-XJ or equivalent (75W-140 synthetic)
Known Issues
Rod Bearings:
Wear/failure of rod bearings, especially at higher mileage or with aggressive driving
Vanos System:
Solenoid failures, rattling noise, loss of low-end torque
Subframe Mounts:
Cracking or separation of rear subframe mounting points
Oil Pan Gasket:
Leaking oil pan gasket
Cooling System:
Water pump failure, radiator leaks
📚 Vehicle History
Brand Heritage
Bmw Motorsport Division:
BMW M GmbH (formerly BMW Motorsport GmbH) established in 1972
Model Evolution
E46 M3 Introduction:
Introduced in 2000 for the 2001 model year
E46 Generation Significance:
Considered a benchmark in its class for performance and handling
E46 M3 Variants:
Coupe (E46/2), Convertible (E46/3)
Production
Production Years:
2000-2006 (model years 2001-2006)
Production Location:
Regensburg Plant, Germany
E46 M3 Csl Variant:
M3 CSL (Coupe Sport Lightweight) produced in limited numbers (2003-2004)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Car and Driver 10Best list multiple times
Motortrend Performance Car:
Recognized by various automotive publications for performance and handling
Ratings
Driving Dynamics Rating:
Consistently rated among the best handling cars of its era
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