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Bmw M6 1983-1989 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M6 Model Code: E24 (M635CSi) Generation Generation: First Generation (E24) Codes Engine Codes: M88/3 (for M6), M30B34 (for M635CSi) 👋 Introduction Market Position Target Audience: BMW M6 owners, DIY enthusiasts, independent repair shops, restoration specialists Competitive Analysis Manual Authenticity: Actual Genuine Factory Repair Manual (not 3rd party) Key Features Content Detail: Hundreds of pages with all styles covered, step-by-step instructions, detailed illustrations, diagrams, photos, notes, cautions, and warnings. Usability: Easy to use, printable, searchable PDF for quick information retrieval. Value Proposition Cost Savings: Potential savings of $50-$60 per hour on shop labor costs. 📋 Manual Details Coverage Areas Years Covered: 1983, 1984, 1985, 1986, 1987, 1988, 1989 Page Count Estimated Pages: Hundreds (specific number not provided, but described as 'complete' and 'comprehensive') Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Engine Service/Repair, Fuel Injection/Fuel System, Engine Control System, Emission System Drivetrain: Transmission Service/Repair, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical And Accessories: Wiring Diagram, Electrical System, Heater/Air Conditioning General Maintenance: General Maintenance, Periodic Lubrication Procedures Included Diagnostic And Repair: Troubleshooting, Repair procedures (step-by-step), Diagnostic guides Maintenance And Tune Up: Scheduled maintenance, Tune-up procedures, Fluid changes Rebuilding And Restoration: Complete rebuild procedures, Refurbishing and restoration guidance Technical Depth Depth Of Coverage: Comprehensive (covers everything from basic maintenance to advanced diagnostics and rebuilds, mirroring factory technician knowledge) 📊 Manual Specifications File Format Format: PDF Resolution: High resolution Print Quality Printability: Printable without restriction (individual pages or entire manual) Binding Type Binding: N/A (Digital Download - printable to custom binding) Paper Type Paper Type: N/A (Digital Download - user dependent) Software Requirements Reader Software: Adobe PDF Reader Operating Systems: All PC based Windows operating systems, Mac OS Delivery Method Delivery: Download link provided after payment completion ⚙️ Engine Specifications Primary Engine Engine Type M6: Naturally Aspirated Inline-6 Cylinder Engine Type M635Csi: Naturally Aspirated Inline-6 Cylinder Performance Horsepower M6: 282 hp @ 6500 rpm (DIN, M635CSi) Torque M6: 333 Nm (245 lb-ft) @ 5000 rpm (DIN, M635CSi) Horsepower M6 Us Spec: 256 hp @ 6500 rpm (SAE, M6) Torque M6 Us Spec: 333 Nm (245 lb-ft) @ 5000 rpm (SAE, M6) Fuel System Fuel Delivery: Bosch L-Jetronic Fuel Injection (later models may have Motronic) Fuel Type: Premium Unleaded Gasoline Engine Details Displacement M6: 3453 cc (3.5 Liters) Bore X Stroke M6: 93.4 mm x 84 mm (M88/3) Compression Ratio M6: 10.5:1 (M88/3) Bore X Stroke M635Csi: 92 mm x 86 mm (M30B34) Compression Ratio M635Csi: 9.3:1 (M30B34) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 3-Speed Automatic (less common for M6/M635CSi, but available in some markets for E24 chassis) Features Gearbox Model: Getrag 265 (5-speed manual) Clutch Type: Hydraulically Actuated Single Dry Plate 📐 Dimensions Exterior Length: 4,755 mm (187.2 in) Width: 1,725 mm (67.9 in) Height: 1,370 mm (53.9 in) Wheelbase: 2,794 mm (110.0 in) Weights Curb Weight: Approximately 1,650 - 1,700 kg (3,638 - 3,748 lbs) Gross Vehicle Weight Rating: Approx. 2,150 kg (4,740 lbs) 🛡️ Safety Features Ratings Crash Test Results: No standardized crash test ratings from modern agencies like NHTSA or IIHS are available for vehicles of this era. Active Features Braking System: Four-wheel Disc Brakes, Ventilated Front Discs, ABS (Anti-lock Braking System) often standard or optional. Passive Features Seat Belts: Three-point Inertia-reel Seat Belts (front), Lap Belts (rear) Body Structure: Reinforced safety cage, crumple zones Head Restraints: Adjustable front head restraints, fixed rear head restraints 💡 Technology Features Infotainment Audio System: Factory premium sound system (often Nakamichi or similar), cassette player. Climate Control: Automatic Climate Control (often standard on M variants). Driver Assistance ABS: Anti-lock Braking System (ABS) generally standard or optional on M6/M635CSi. Connectivity Connectivity Features: None by modern standards; primarily mechanical and basic electrical systems. Comfort Features Seating: Sport seats, often with power adjustments and driver's memory function. Cruise Control: Standard cruise control system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil quality used. Consult manual for specific recommendations. Transmission Fluid Change: Recommended every 30,000 - 60,000 miles or as per manual. Manual transmission fluid and differential fluid typically have longer intervals, but inspection is crucial. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., 10W-40, 20W-50) and API service classification, often requiring a high-quality synthetic or semi-synthetic. Coolant Type: Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific BMW coolant specifications should be followed. Brake Fluid Type: DOT 4 Low Viscosity (LV) or DOT 4. Always use fresh, high-quality brake fluid and bleed the system properly. Known Issues E24 Chassis Common: Rust (especially around wheel arches, sills, and sunroof), aging rubber bushings, cooling system leaks, fuel delivery issues, electrical gremlins. Engine...
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Bmw M6 1983-1989 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M6
Model Code:
E24 (M635CSi)
Generation
Generation:
First Generation (E24)
Codes
Engine Codes:
M88/3 (for M6), M30B34 (for M635CSi)
👋 Introduction
Market Position
Target Audience:
BMW M6 owners, DIY enthusiasts, independent repair shops, restoration specialists
Competitive Analysis
Manual Authenticity:
Actual Genuine Factory Repair Manual (not 3rd party)
Key Features
Content Detail:
Hundreds of pages with all styles covered, step-by-step instructions, detailed illustrations, diagrams, photos, notes, cautions, and warnings.
Usability:
Easy to use, printable, searchable PDF for quick information retrieval.
Value Proposition
Cost Savings:
Potential savings of $50-$60 per hour on shop labor costs.
📋 Manual Details
Coverage Areas
Years Covered:
1983, 1984, 1985, 1986, 1987, 1988, 1989
Page Count
Estimated Pages:
Hundreds (specific number not provided, but described as 'complete' and 'comprehensive')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Engine Service/Repair, Fuel Injection/Fuel System, Engine Control System, Emission System
Drivetrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical And Accessories:
Wiring Diagram, Electrical System, Heater/Air Conditioning
General Maintenance:
General Maintenance, Periodic Lubrication
Procedures Included
Diagnostic And Repair:
Troubleshooting, Repair procedures (step-by-step), Diagnostic guides
Maintenance And Tune Up:
Scheduled maintenance, Tune-up procedures, Fluid changes
Rebuilding And Restoration:
Complete rebuild procedures, Refurbishing and restoration guidance
Technical Depth
Depth Of Coverage:
Comprehensive (covers everything from basic maintenance to advanced diagnostics and rebuilds, mirroring factory technician knowledge)
📊 Manual Specifications
File Format
Format:
PDF
Resolution:
High resolution
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Binding Type
Binding:
N/A (Digital Download - printable to custom binding)
Paper Type
Paper Type:
N/A (Digital Download - user dependent)
Software Requirements
Reader Software:
Adobe PDF Reader
Operating Systems:
All PC based Windows operating systems, Mac OS
Delivery Method
Delivery:
Download link provided after payment completion
⚙️ Engine Specifications
Primary Engine
Engine Type M6:
Naturally Aspirated Inline-6 Cylinder
Engine Type M635Csi:
Naturally Aspirated Inline-6 Cylinder
Performance
Horsepower M6:
282 hp @ 6500 rpm (DIN, M635CSi)
Torque M6:
333 Nm (245 lb-ft) @ 5000 rpm (DIN, M635CSi)
Horsepower M6 Us Spec:
256 hp @ 6500 rpm (SAE, M6)
Torque M6 Us Spec:
333 Nm (245 lb-ft) @ 5000 rpm (SAE, M6)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection (later models may have Motronic)
Fuel Type:
Premium Unleaded Gasoline
Engine Details
Displacement M6:
3453 cc (3.5 Liters)
Bore X Stroke M6:
93.4 mm x 84 mm (M88/3)
Compression Ratio M6:
10.5:1 (M88/3)
Bore X Stroke M635Csi:
92 mm x 86 mm (M30B34)
Compression Ratio M635Csi:
9.3:1 (M30B34)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
3-Speed Automatic (less common for M6/M635CSi, but available in some markets for E24 chassis)
Features
Gearbox Model:
Getrag 265 (5-speed manual)
Clutch Type:
Hydraulically Actuated Single Dry Plate
📐 Dimensions
Exterior
Length:
4,755 mm (187.2 in)
Width:
1,725 mm (67.9 in)
Height:
1,370 mm (53.9 in)
Wheelbase:
2,794 mm (110.0 in)
Weights
Curb Weight:
Approximately 1,650 - 1,700 kg (3,638 - 3,748 lbs)
Gross Vehicle Weight Rating:
Approx. 2,150 kg (4,740 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
No standardized crash test ratings from modern agencies like NHTSA or IIHS are available for vehicles of this era.
Active Features
Braking System:
Four-wheel Disc Brakes, Ventilated Front Discs, ABS (Anti-lock Braking System) often standard or optional.
Passive Features
Seat Belts:
Three-point Inertia-reel Seat Belts (front), Lap Belts (rear)
Body Structure:
Reinforced safety cage, crumple zones
Head Restraints:
Adjustable front head restraints, fixed rear head restraints
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system (often Nakamichi or similar), cassette player.
Climate Control:
Automatic Climate Control (often standard on M variants).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) generally standard or optional on M6/M635CSi.
Connectivity
Connectivity Features:
None by modern standards; primarily mechanical and basic electrical systems.
Comfort Features
Seating:
Sport seats, often with power adjustments and driver's memory function.
Cruise Control:
Standard cruise control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil quality used. Consult manual for specific recommendations.
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles or as per manual. Manual transmission fluid and differential fluid typically have longer intervals, but inspection is crucial.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 10W-40, 20W-50) and API service classification, often requiring a high-quality synthetic or semi-synthetic.
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific BMW coolant specifications should be followed.
Brake Fluid Type:
DOT 4 Low Viscosity (LV) or DOT 4. Always use fresh, high-quality brake fluid and bleed the system properly.
Known Issues
E24 Chassis Common:
Rust (especially around wheel arches, sills, and sunroof), aging rubber bushings, cooling system leaks, fuel delivery issues, electrical gremlins.
Engine Common:
Oil leaks (valve cover gasket, oil pan gasket), fuel injector issues, starter motor problems, vacuum leaks affecting performance.
Transmission Common:
Clutch wear, synchro wear in manual transmissions, potential leaks from seals.
Parts And Filters
Oil Filter Example:
Mann-Filter W 10 1/5 or equivalent.
Air Filter Example:
Mann-Filter C 24 145 or equivalent.
📚 Vehicle History
Brand Heritage
Bmw Motorsport Division:
BMW M GmbH (formerly BMW Motorsport GmbH) known for high-performance versions of BMW vehicles.
Model Evolution
E24 Platform:
Based on the BMW E24 6 Series Grand Tourer, introduced in 1976. The M6/M635CSi variant was the high-performance iteration.
M6 Vs M635Csi:
In North America, the high-performance variant was officially badged as the M6 and featured the M88/3 engine. In Europe and other markets, it was known as the M635CSi and utilized the M30B34 engine.
Production
Production Years:
1976-1989 (E24 platform), M6/M635CSi specific production dates within this range.
Manufacturing Location:
Dingolfing, Germany
Production Volume:
Limited production run, making it a collectible classic.
🏆 Awards & Recognition
Recognitions
Classic Car Status:
Widely regarded as a modern classic and a highly desirable performance car from the 1980s.
Performance Heritage:
Recognized for its powerful engine, precise handling, and luxurious grand touring capabilities, cementing BMW's M division's reputation.
Certifications
Historical Significance:
Symbol of 1980s automotive performance and design.
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