🏷️ Basic Information Identification Make: BMW (Mini) Model: Cooper Generation: R50/R52/R53 Model Years Covered: 2002, 2003, 2004, 2005, 2006 Codes Chassis Codes: R50 (Hatchback), R52 (Convertible), R53 (Hatchback JCW) 👋 Introduction Market Position Market Segment: Compact / Subcompact Car Target Audience: Enthusiast drivers, DIY mechanics, owners seeking to maintain or repair their vehicle. Competitive Analysis Key Competitors: Volkswagen Golf, Honda Civic, Ford Focus, Fiat 500 (later models). Key Features Unique Selling Points: Go-kart like handling, iconic styling, premium interior feel for its class, engaging driving experience. Engine Availability: Naturally aspirated (Cooper) and Supercharged (Cooper S) variants. 📋 Manual Details Coverage Areas Systems Covered Overview: Audio and Navigation System, Automatic Transmission, Battery, Body and Trim, Body Control Module, Body Electronics, Brake Pedal Assembly, Brakes, Bus System, Cabin Air Filter, Charging, Climate Control, Electrical System, Engine, Exhaust System, Exterior Lighting, Fuel System, Gearbox, HVAC, Ignition System, Interior Trim, Lighting, Lubrication System, Manual Transmission, Mirrors, Oil System, Parking Brake, Power Steering, Radiator, Restraints System, Roof System (Convertible), Seats, Security System, Sensors, Shift Lever Assembly, Shock Absorbers, Sliding Roof (if applicable), Solar Roof (if applicable), Speakers, Steering Column, Suspension System, Throttle Body, Transmission Control Module, Turbocharger (for S models), Wheel Bearings, Windscreen Wipers, Wiring Diagrams Page Count Estimated Page Count: Varies by specific manual; likely 500-1500+ pages for a comprehensive service manual Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (cylinder head, block, pistons, crankshaft, camshafts), engine management (ECU, sensors, actuators), ignition system, fuel system (injectors, fuel pump, lines), exhaust system, cooling system, lubrication system, turbocharger system (Cooper S models). Drivetrain: Manual transmission (clutch, gears, synchros), Automatic transmission (torque converter, valve body, planetary gearsets), final drive, drive shafts, CV joints. Chassis And Suspension: Front and rear suspension components (struts, springs, control arms, bushings), steering system (rack and pinion, power steering pump), wheel bearings, hubs. Brakes: Front and rear brake systems (calipers, pads, rotors, lines), parking brake, ABS system, brake pedal assembly. Electrical And Electronics: 12V battery system, charging system (alternator), starter motor, lighting (headlights, taillights, interior), power windows, power locks, mirrors, audio system, navigation system, climate control electronics, Body Control Module (BCM), body electronics, bus system (e.g., K-Bus, CAN bus), wiring diagrams for all systems. Body And Interior: Body panels, door mechanisms, hood, trunk lid, convertible top operation (R52), interior trim panels, seats, airbags, seatbelts, cabin air filter, windscreen wipers and washers. Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, differential fluid changes, battery testing and replacement, tire rotation and pressure checks, wiper blade replacement. Repair Procedures: Engine repair (timing belt/chain, head gasket, piston rings), transmission repair (clutch replacement, seal replacement), brake repair (pad/rotor replacement, caliper rebuild), suspension component replacement (struts, bushings), steering component repair, electrical component diagnosis and replacement, body panel repair and replacement, interior trim repair. Diagnostic Procedures: Troubleshooting guides for common drivability issues, electrical faults, HVAC problems, braking system malfunctions. Use of diagnostic scan tools and interpretation of fault codes. Technical Specifications And Data: Torque specifications for all fasteners, fluid capacities and types, electrical specifications (voltages, resistance), diagnostic values, alignment specifications. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance, minor repairs, major overhauls, troubleshooting, and diagnostics for all major vehicle systems. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text within the PDF document Print Quality Print Quality: High-resolution scans suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Cooper: W10B16 (for early R50/R53), W11B16 (for Cooper S R53) Engine Type: Inline 4-cylinder, naturally aspirated (Cooper) / Supercharged (Cooper S) Displacement Cooper: 1.6 Liters (1598 cc) Displacement Cooper S: 1.6 Liters (1598 cc), Supercharged Performance Horsepower Cooper: 115-118 hp @ 6000 rpm Torque Cooper: 110-114 lb-ft @ 4000 rpm Horsepower Cooper S: 163-170 hp @ 6000 rpm (W11 engine) Torque Cooper S: 155-157 lb-ft @ 4000 rpm (W11 engine) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium Recommended) Engine Management ECU Type: Bosch Motronic (specific variants apply) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 6-Speed Manual (later R53 models), CVT (Continuously Variable Transmission) - early models Features Automatic Transmission Type: 5-Speed Automatic (Steptronic option) Clutch Type: Dry single plate (for manual transmissions) 📐 Dimensions Exterior Length: Approx. 3635 mm (143.1 in) Width: Approx. 1688 mm (66.5 in) Height: Approx. 1390 mm (54.7 in) Wheelbase: Approx. 2467 mm (97.1 in) Weights Curb Weight Cooper: Approx. 1100-1200 kg (2425-2645 lbs) Curb Weight Cooper S: Approx. 1200-1250 kg (2645-2755 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star driver, 4-star passenger (for models tested) IIHS Ratings: Good in frontal offset tests (for...