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BMW R1100 RS Motorcycle Service Repair Workshop Shop Manual
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Basic Information Identification Make: BMW Model: R1100RS Model Designation: R1100RS Codes Engine Code Family: R1100 Series Boxer Twin Introduction Market Position Segment: Sport touring motorcycle Target Audience: BMW R1100RS owners,...
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | R1100RS |
| Model Designation: | R1100RS |
| Codes | |
| Engine Code Family: | R1100 Series Boxer Twin |
| Introduction | |
| Market Position | |
| Segment: | Sport touring motorcycle |
| Target Audience: | BMW R1100RS owners, independent repair shops, motorcycle enthusiasts. |
| Competitive Analysis | |
| Competitors Class: | Other European and Japanese sport-touring motorcycles of the era (e.g., Honda VFR, Yamaha FJR, Kawasaki GTR, Ducati ST series). |
| Key Features | |
| Vehicle Highlights: | Torquey boxer engine, shaft drive, comfortable ergonomics for long distances, innovative Telelever front suspension. |
| Manual Value Proposition | |
| Purpose: | To provide comprehensive guidance for maintaining, diagnosing, and repairing the BMW R1100RS. |
| Manual Details | |
| Coverage Areas | |
| Comprehensive Coverage: | Engine, transmission, drivetrain, chassis, suspension, brakes, electrical system, fuel system, cooling system, exhaust system, bodywork, and troubleshooting. |
| Page Count | |
| Estimated Page Count: | 300+ |
| Manual Type | |
| Manual Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital Download (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete overhaul, cylinder head, valves, pistons, crankshaft, timing, lubrication system, oil pump, oil cooler. |
| Engine Management: | Fuel injection (Motronic), ignition system, sensors, actuators, troubleshooting diagnostic codes. |
| Transmission: | Clutch operation, gearbox disassembly and assembly, gear shifting mechanism, final drive. |
| Drivetrain: | Driveshaft, universal joints, gearbox output shaft. |
| Chassis Frame: | Frame inspection, disassembly and reassembly of chassis components. |
| Suspension Front: | Telelever front suspension, fork seals, oil levels, springs, damping adjustments. |
| Suspension Rear: | Monolever rear suspension, shock absorber replacement, adjustment, linkage. |
| Brakes Front: | Brake caliper service, disc replacement, hydraulic system bleeding, ABS (optional). |
| Brakes Rear: | Brake caliper service, disc replacement, hydraulic system bleeding, ABS (optional). |
| Electrical System: | Wiring diagrams, battery maintenance, charging system (alternator, regulator), starter motor, lighting, instrumentation. |
| Fuel System: | Fuel tank, fuel pump, fuel lines, fuel filter replacement, fuel injection system. |
| Cooling System: | Oil cooling system, oil lines, oil filter, oil capacity and specification. |
| Exhaust System: | Exhaust header pipes, muffler, catalytic converter (if applicable), gasket replacement. |
| Bodywork: | Fairing removal and installation, seat, tank cover, panels. |
| Procedures Included | |
| Scheduled Maintenance: | Oil changes, filter replacements, spark plug checks, valve clearance adjustments, drive shaft lubrication. |
| Troubleshooting: | Diagnostic procedures for engine performance, electrical issues, fuel delivery problems. |
| Repair Overhaul: | Detailed steps for engine rebuilds, transmission overhauls, suspension component replacement. |
| Component Replacement: | Step-by-step instructions for replacing common wear items like brake pads, clutch plates, batteries. |
| Adjustment: | Throttle cable adjustment, clutch lever adjustment, suspension setting adjustments. |
| Technical Depth | |
| Depth Of Coverage: | Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. |
| Diagnostic Level: | Advanced diagnostics including fault code interpretation and electrical system testing. |
| Rebuild Procedures: | Detailed instructions for engine component disassembly, cleaning, inspection, and reassembly with specifications. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Resolution: | High-resolution (suitable for printing) |
| Image Clarity: | Clear, sharp illustrations and diagrams |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Searchability | |
| Text Searchable: | Yes (searchable text within PDF) |
| Interactivity | |
| Hyperlinks: | Likely includes internal links for navigation |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Air/oil-cooled, four-stroke, flat-twin (boxer) engine |
| Displacement: | 1085 cc (66.2 cu in) |
| Bore X Stroke: | 99 mm x 70.5 mm |
| Compression Ratio: | 10.7:1 |
| Performance | |
| Horsepower: | 90 hp (67 kW) @ 7,250 rpm |
| Torque: | 98 Nm (72 lb-ft) @ 5,500 rpm |
| Fuel System | |
| Fuel Delivery: | Bosch Motronic 2.2 fuel injection |
| Fuel Type: | Unleaded gasoline, minimum 95 octane (RON) |
| Ignition | |
| Ignition Type: | Electronic ignition (digital) |
| Lubrication | |
| Oil Type: | BMW Special Oil (or equivalent high-quality synthetic motorcycle oil, e.g., SAE 15W-50) |
| Oil Capacity Filter Change: | Approx. 4.0 liters (4.2 US qt) |
| Oil Capacity Total Rebuild: | Approx. 4.5 liters (4.8 US qt) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed manual gearbox |
| Clutch: | Single dry plate, hydraulically actuated |
| Final Drive: | Shaft drive with spiral bevel gear |
| Features | |
| Gear Ratios: | Specific gear ratios available in manual |
| Final Drive Ratio: | 3.00:1 (13/39 teeth) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2,170 mm (85.4 in) |
| Width: | Approx. 935 mm (36.8 in) over mirrors |
| Height: | Approx. 1,300 mm (51.2 in) to top of windscreen |
| Weights | |
| Dry Weight: | Approx. 230 kg (507 lbs) |
| Wet Weight: | Approx. 257 kg (567 lbs) |
| Max Gross Weight: | Approx. 450 kg (992 lbs) |
| Fuel Capacity | |
| Fuel Tank Capacity: | 25 liters (6.6 US gal), including 4 liter reserve |
| Safety Features | |
| Ratings | |
| Safety Features: | Optional ABS II (Anti-lock Braking System) |
| Active Features | |
| Braking System: | Integral ABS II, dual disc front, single disc rear |
| Passive Features | |
| Lighting: | Halogen headlight, LED taillight |
| Technology Features | |
| Infotainment | |
| Infotainment System: | N/A (Basic instrumentation) |
| Instrumentation: | Analog tachometer, speedometer, fuel gauge, oil pressure light, neutral indicator, turn signal indicators, high beam indicator. |
| Driver Assistance | |
| ABS System: | Optional BMW Integral ABS II |
| Connectivity | |
| Connectivity Features: | N/A |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 10,000 km (6,200 miles) or annually |
| Valve Clearance Interval: | Every 20,000 km (12,400 miles) |
| Spark Plug Replacement: | Every 20,000 km (12,400 miles) |
| Driveshaft Lubrication: | Every 20,000 km (12,400 miles) or annually |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 |
| Transmission Oil Type: | SAE 75W/90 GL-5 Gear Oil |
| Final Drive Oil Type: | SAE 80W/90 GL-5 Gear Oil |
| Known Issues | |
| Common Wear Items: | Clutch wear, output shaft seal leaks, rear shock absorber deterioration, starter clutch wear, ignition coil issues. |
| Common Trouble Points: | ABS sensor failures, fuel pump issues, charging system problems (regulator/rectifier). |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Bayerische Motoren Werke AG (BMW) |
| Heritage: | BMW has a long-standing reputation for engineering excellence in motorcycles, particularly with its boxer-twin engines. |
| Model Evolution | |
| Predecessor: | R100RS |
| Successor: | R1150RS |
| Production | |
| Production Years: | 1991-1999 |
| Manufacturing Location: | Berlin, Germany |
| Awards & Recognition | |
| Recognitions | |
| Industry Reputation: | Praised for its touring comfort, robust engine, and distinctive styling. |
| Owner Satisfaction: | Generally high owner satisfaction due to reliability and touring capability. |