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BMW R1150 R ROCKSTER 2003-2005 Service Manual

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The BMW R1150 R Rockster, produced from 2003 to 2005, is a performance-oriented naked sport-touring motorcycle celebrated for its rugged, versatile, and characterful design. This model, known by its R28 model code, evolved from earlier R1150R variants, offering a more stripped-down, aggressive aesthetic with unique styling elements. Powered by a robust 1130cc Boxer engine, it delivers approximately 95 horsepower and 98 Nm of torque, featuring a 6-speed manual gearbox and shaft drive. Its engineering quality is a hallmark of BMW's rich heritage in motorcycle manufacturing, making it a distinctive choice among contemporary sport-touring machines. This comprehensive full service repair manual provides detailed information for the maintenance and repair of the BMW R1150 R Rockster. It covers all essential systems, including the engine, fuel injection, transmission, electrical components, and chassis. The manual offers step-by-step instructions for scheduled maintenance, troubleshooting common issues, and complete component overhaul. With extensive coverage and multiple supported languages, this manual is an indispensable resource for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle, facilitating both routine upkeep and in-depth repairs. 🏷️ Basic Information Identification Make: BMW Model: R1150 R Rockster Model Code: R28 Generation Generation Name: First Generation Generation Years: 2003-2005 👋 Introduction Market Position Positioning: Performance-oriented naked sport-touring motorcycle. Competitive Analysis Competitors: Directly competed with other large displacement naked or sport-touring motorcycles of the era from manufacturers like Ducati, Triumph, and Honda. Key Features Design Philosophy: Rugged, versatile, and characterful motorcycle known for its distinctive styling and robust Boxer engine. Uniqueness: The Rockster model offered a more stripped-down, aggressive aesthetic compared to the R1150R, with unique styling elements and often higher specification components. Manual Value Proposition Diy Benefit: Enables owners to perform extensive maintenance and repairs, saving money and fostering a deeper understanding of their vehicle. Dealership Equivalence: Contains the same information used by dealership technicians, ensuring accuracy and factory-level repair capability. 📋 Manual Details Coverage Areas Geographic Coverage: Global (as indicated by multi-language support) Page Count Estimated Page Count: Extensive (typically 500+ pages for this level of detail) Manual Type Type: Complete Official Full Service Repair Manual Language Supported Languages: English, French, German, Spanish, Italian, Dutch, US English, Japanese, Korean, Russian, Polish, Greek, Portuguese Format File Format: Disc Image File (.ISO) / Application (.exe) 📖 Manual Coverage Systems Covered Engine: Full engine service, overhaul, tuning, internal components, lubrication system, cooling system (air-cooled with oil cooler) Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, emissions control Transmission: Gearbox overhaul, clutch operation and adjustment, final drive maintenance Electrical System: Wiring schematics, battery, charging system (alternator, regulator), ignition system, lighting, starter motor, instrument cluster Chassis And Suspension: Front suspension (Telelever), rear suspension (Paralever), steering system, wheel bearings, braking system (ABS components and operation) Bodywork And Frame: Frame construction, body panels, seat, fairings, fuel tank removal and installation, fasteners Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, brake fluid flushes, tire pressure checks Troubleshooting: Diagnostic procedures for common faults, error code interpretation (if applicable), systematic problem diagnosis Repair: Step-by-step instructions for component removal, repair, and reinstallation for all covered systems Diagnostics: Detailed diagnostic procedures, including electrical system testing and component checks Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format Digital Format: .ISO / .EXE Print Quality Printable Pages: Yes, full printable pages Image Scaling: Yes, images can be blown up and printed enlarged Binding Type Binding: Digital (printable pages) Paper Type Paper Type: N/A (digital, printable on demand) File Size Size Gb: 7.61 GB Delivery Method Delivery: Instant Download Software Requirements Required Software: MagicISO or DAEMON Tools Compatibility Windows Compatibility: Windows XP (32-bit), Vista (32-bit), 7 (32-bit), 8 (32-bit), 10 (32-bit and 64-bit) Mac Compatibility: Not compatible with MAC Os Bitness Limitation: Not working in 64-bit on Windows XP, Vista, 7, 8 ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, horizontally opposed twin-cylinder (Boxer) Displacement: 1130 cc (1130 cubic centimeters) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.8:1 Valve Train: Overhead camshafts (SOHC), 4 valves per cylinder Performance Horsepower: 95 hp (70 kW) at 7,250 rpm (approximate) Torque: 98 Nm (72 lb-ft) at 5,250 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Cooling System Cooling Method: Air-cooled with oil cooler Lubrication System Oil Capacity: Approx. 4 liters (with filter change) 🔧 Transmission Standard Type: 6-speed manual gearbox Features Clutch Type: Single dry plate, hydraulically operated Final Drive: Shaft drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 850 mm (33.5 in) Height: Approx. 1,290 mm (50.8 in) (without mirrors) Weights Dry Weight: Approx. 200 kg (441 lbs) Gross Vehicle Weight Rating: Approx. 420 kg (926 lbs)...
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BMW R1150 R ROCKSTER 2003-2005 Service ManualBMW R1150 R ROCKSTER 2003-2005 Service ManualBMW R1150 R ROCKSTER 2003-2005 Service ManualBMW R1150 R ROCKSTER 2003-2005 Service Manual
The BMW R1150 R Rockster, produced from 2003 to 2005, is a performance-oriented naked sport-touring motorcycle celebrated for its rugged, versatile, and characterful design. This model, known by its R28 model code, evolved from earlier R1150R variants, offering a more stripped-down, aggressive aesthetic with unique styling elements. Powered by a robust 1130cc Boxer engine, it delivers approximately 95 horsepower and 98 Nm of torque, featuring a 6-speed manual gearbox and shaft drive. Its engineering quality is a hallmark of BMW's rich heritage in motorcycle manufacturing, making it a distinctive choice among contemporary sport-touring machines. This comprehensive full service repair manual provides detailed information for the maintenance and repair of the BMW R1150 R Rockster. It covers all essential systems, including the engine, fuel injection, transmission, electrical components, and chassis. The manual offers step-by-step instructions for scheduled maintenance, troubleshooting common issues, and complete component overhaul. With extensive coverage and multiple supported languages, this manual is an indispensable resource for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle, facilitating both routine upkeep and in-depth repairs.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150 R Rockster
Model Code:
R28
Generation
Generation Name:
First Generation
Generation Years:
2003-2005
👋 Introduction
Market Position
Positioning:
Performance-oriented naked sport-touring motorcycle.
Competitive Analysis
Competitors:
Directly competed with other large displacement naked or sport-touring motorcycles of the era from manufacturers like Ducati, Triumph, and Honda.
Key Features
Design Philosophy:
Rugged, versatile, and characterful motorcycle known for its distinctive styling and robust Boxer engine.
Uniqueness:
The Rockster model offered a more stripped-down, aggressive aesthetic compared to the R1150R, with unique styling elements and often higher specification components.
Manual Value Proposition
Diy Benefit:
Enables owners to perform extensive maintenance and repairs, saving money and fostering a deeper understanding of their vehicle.
Dealership Equivalence:
Contains the same information used by dealership technicians, ensuring accuracy and factory-level repair capability.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (as indicated by multi-language support)
Page Count
Estimated Page Count:
Extensive (typically 500+ pages for this level of detail)
Manual Type
Type:
Complete Official Full Service Repair Manual
Language
Supported Languages:
English, French, German, Spanish, Italian, Dutch, US English, Japanese, Korean, Russian, Polish, Greek, Portuguese
Format
File Format:
Disc Image File (.ISO) / Application (.exe)
📖 Manual Coverage
Systems Covered
Engine:
Full engine service, overhaul, tuning, internal components, lubrication system, cooling system (air-cooled with oil cooler)
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, emissions control
Transmission:
Gearbox overhaul, clutch operation and adjustment, final drive maintenance
Electrical System:
Wiring schematics, battery, charging system (alternator, regulator), ignition system, lighting, starter motor, instrument cluster
Chassis And Suspension:
Front suspension (Telelever), rear suspension (Paralever), steering system, wheel bearings, braking system (ABS components and operation)
Bodywork And Frame:
Frame construction, body panels, seat, fairings, fuel tank removal and installation, fasteners
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, brake fluid flushes, tire pressure checks
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation (if applicable), systematic problem diagnosis
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all covered systems
Diagnostics:
Detailed diagnostic procedures, including electrical system testing and component checks
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
Digital Format:
.ISO / .EXE
Print Quality
Printable Pages:
Yes, full printable pages
Image Scaling:
Yes, images can be blown up and printed enlarged
Binding Type
Binding:
Digital (printable pages)
Paper Type
Paper Type:
N/A (digital, printable on demand)
File Size
Size Gb:
7.61 GB
Delivery Method
Delivery:
Instant Download
Software Requirements
Required Software:
MagicISO or DAEMON Tools
Compatibility
Windows Compatibility:
Windows XP (32-bit), Vista (32-bit), 7 (32-bit), 8 (32-bit), 10 (32-bit and 64-bit)
Mac Compatibility:
Not compatible with MAC
Os Bitness Limitation:
Not working in 64-bit on Windows XP, Vista, 7, 8
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
1130 cc (1130 cubic centimeters)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.8:1
Valve Train:
Overhead camshafts (SOHC), 4 valves per cylinder
Performance
Horsepower:
95 hp (70 kW) at 7,250 rpm (approximate)
Torque:
98 Nm (72 lb-ft) at 5,250 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Cooling System
Cooling Method:
Air-cooled with oil cooler
Lubrication System
Oil Capacity:
Approx. 4 liters (with filter change)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Features
Clutch Type:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 850 mm (33.5 in)
Height:
Approx. 1,290 mm (50.8 in) (without mirrors)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Gross Vehicle Weight Rating:
Approx. 420 kg (926 lbs)
Fuel Capacity:
25 liters (6.6 US gal), including reserve
🛡️ Safety Features
Active Features
ABS:
BMW Motorrad Integral ABS (optional on some models/markets, standard on Rockster)
Brakes Front:
Dual 320 mm discs, 4-piston calipers
Brakes Rear:
Single 265 mm disc, 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, warning lights.
Driver Assistance
ABS Integration:
Integral ABS system that operates on both brakes simultaneously with a linked lever function.
Connectivity
Diagnostic Port:
On-board diagnostics connector for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for specific recommendation)
Valve Clearance Interval:
Every 20,000 km (refer to manual for specific recommendation)
Brake Fluid Change Interval:
Every 2 years (refer to manual for specific recommendation)
Fluid Specifications
Engine Oil Specification:
SAE 20W-50 motorcycle-specific oil (e.g., BMW High Performance SAE 20W-50)
Transmission Oil Specification:
SAE 75W-90 API GL-5 gear oil (refer to manual for exact specification)
Final Drive Oil Specification:
SAE 80W-90 API GL-5 gear oil (refer to manual for exact specification)
Brake Fluid Specification:
DOT 4 (or DOT 5.1 if specified for ABS)
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, exhaust system corrosion, fuel pump (in some cases).
Potential Electrical Issues:
Can sometimes experience intermittent electrical gremlins; thorough inspection of wiring and grounds is key.
Maintenance Highlight
Critical Procedure:
Regular valve clearance checks are essential for optimal performance and longevity of the Boxer engine.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long and storied history in motorcycle manufacturing, particularly with its iconic Boxer engine.
Model Evolution
Predecessors:
Evolved from the R1100R and R1150R models, offering a more distinctive and arguably sportier interpretation.
Production
Manufacturing Location:
Berlin, Germany
Production Years:
2003-2005
🏆 Awards & Recognition
Recognitions
General Reputation:
Highly regarded for its robust engineering, touring capability, and distinctive character.
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