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BMW R1150GS Motorcycle Complete Workshop Service Repair Manual 2000 2001 2002 2003

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Codes Platform Code: R2 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Target Audience: Owners seeking to perform maintenance, repairs, and diagnostics on their R1150GS Competitive Analysis Competitors: Honda Africa Twin, Yamaha TDM900, Triumph Tiger 955i Key Features Vehicle Characteristics: Rugged construction, versatile for on-road and off-road use, shaft drive, robust Boxer engine Manual Benefit: Enables DIY maintenance and repair, saving costs and ensuring proper upkeep of a complex machine 📋 Manual Details Coverage Areas Applicable Years: 2000, 2001, 2002, 2003 Page Count Estimated Pages: 400-600 Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: 1150cc Boxer-twin, OHC, air/oil-cooled, fuel injection systems (Bosch Motronic) Transmission: 6-speed gearbox, clutch operation, final drive (Paralever) Brakes: BMW Integral ABS (optional), hydraulic brake system, caliper maintenance, fluid replacement Electrical: Ignition system, lighting, charging system (alternator, battery), starter motor, ECU, wiring diagrams Suspension: Front Telelever suspension, rear Monolever swingarm, shock absorber service, fork seals Chassis: Frame inspection, steering head bearing service, wheel bearings Fuel System: Fuel pump, fuel injectors, throttle body cleaning, fuel filter replacement Exhaust System: Exhaust pipe removal/installation, catalytic converter inspection Procedures Included Maintenance: Oil change intervals, filter replacement, spark plug replacement, valve clearance adjustment, air filter cleaning/replacement Repair: Engine rebuilds, gearbox overhauls, suspension component replacement, electrical diagnostics and repair Troubleshooting: Diagnostic procedures for common and uncommon issues, error code interpretation Disassembly Reassembly: Detailed step-by-step instructions for component removal and installation Technical Depth Depth: Comprehensive, covering from basic scheduled maintenance to complete engine and drivetrain overhauls 📊 Manual Specifications File Format File Type: PDF Print Quality Searchability: Searchable text for quick information retrieval Image Quality: High-resolution diagrams, illustrations, and photographs Binding Type Binding: Not Applicable (Downloadable) Paper Type Paper Type: Not Applicable (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, two-cylinder boxer engine Displacement: 1130 cc Bore X Stroke: 101 mm x 70.5 mm Cooling System: Air/Oil cooling Valve Train: Overhead Camshaft (OHC), 2 valves per cylinder Performance Horsepower: 85 hp @ 6750 rpm Torque: 98 Nm (72 lb-ft) @ 5250 rpm Fuel System Induction: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fluid Specifications Engine Oil Type: SAE 20W-50 or 15W-50 motorcycle-specific, API SG or higher Engine Oil Capacity: Approximately 4.0 liters (4.2 US quarts) with filter change 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Clutch Type: Single dry plate, diaphragm spring clutch Features Drive System: Shaft drive to rear wheel via Paralever single-sided swingarm Fluid Specifications Gearbox Oil Type: SAE 75W-90 GL-5 (API) Gearbox Oil Capacity: Approximately 1.0 liter (1.1 US quarts) 📐 Dimensions Exterior Length: 2245 mm (88.4 in) Width Over Handlebars: 915 mm (36.0 in) Height Over Seat: 1320 mm (52.0 in) Weights Dry Weight: 220 kg (485 lbs) Gross Vehicle Weight: 430 kg (948 lbs) Fuel Tank Capacity: 20.5 liters (5.4 US gallons) 🛡️ Safety Features Ratings ABS: Optional BMW Integral ABS II Active Features Lighting: Halogen headlight, LED taillight, integrated turn signals Passive Features Frame Design: Steel tube frame providing structural integrity 💡 Technology Features Infotainment Dashboard Features: Analog tachometer, digital speedometer, fuel gauge, clock, gear indicator, diagnostic lights Driver Assistance ABS: Integral ABS II (optional, combines braking actuation) Connectivity Diagnostic Port: BMW specific diagnostic connector for fault code reading 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first Valve Clearance Interval: Every 20,000 km (12,000 miles) Spark Plug Replacement Interval: Every 20,000 km (12,000 miles) Brake Fluid Change Interval: Every 2 years Known Issues Common Wear Items: Clutch wear, fuel pump issues, rear shock absorber fatigue (especially on high-mileage bikes), ABS sensor malfunctions Potential Electrical Gremlins: Corroded connections, faulty relays, issues with the ABS control unit Fluid Specifications Brake Fluid Type: DOT 4 Final Drive Oil Type: SAE 75W-90 GL-5 (API) Final Drive Oil Capacity: Approximately 220 ml (0.23 US quarts) 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Motorcycle Division Origins: Established in the early 20th century, known for innovation in motorcycle engineering Model Evolution Predecessor: BMW R1100GS Key Upgrades Over R1100Gs: Increased engine displacement, revised cylinder heads, improved fuel injection, enhanced chassis dynamics Production Production Years: 1999-2005 Manufacturing Location: Berlin, Germany (BMW Motorrad Plant) 🏆 Awards & Recognition Recognitions Industry Reputation: Highly regarded for its durability, touring capability, and off-road prowess in its era. Market Perception: Considered a benchmark for adventure touring motorcycles, inspiring many subsequent designs.
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BMW R1150GS Motorcycle Complete Workshop Service Repair Manual 2000 2001 2002 2003
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Codes
Platform Code:
R2
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Owners seeking to perform maintenance, repairs, and diagnostics on their R1150GS
Competitive Analysis
Competitors:
Honda Africa Twin, Yamaha TDM900, Triumph Tiger 955i
Key Features
Vehicle Characteristics:
Rugged construction, versatile for on-road and off-road use, shaft drive, robust Boxer engine
Manual Benefit:
Enables DIY maintenance and repair, saving costs and ensuring proper upkeep of a complex machine
📋 Manual Details
Coverage Areas
Applicable Years:
2000, 2001, 2002, 2003
Page Count
Estimated Pages:
400-600
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
1150cc Boxer-twin, OHC, air/oil-cooled, fuel injection systems (Bosch Motronic)
Transmission:
6-speed gearbox, clutch operation, final drive (Paralever)
Brakes:
BMW Integral ABS (optional), hydraulic brake system, caliper maintenance, fluid replacement
Electrical:
Ignition system, lighting, charging system (alternator, battery), starter motor, ECU, wiring diagrams
Suspension:
Front Telelever suspension, rear Monolever swingarm, shock absorber service, fork seals
Chassis:
Frame inspection, steering head bearing service, wheel bearings
Fuel System:
Fuel pump, fuel injectors, throttle body cleaning, fuel filter replacement
Exhaust System:
Exhaust pipe removal/installation, catalytic converter inspection
Procedures Included
Maintenance:
Oil change intervals, filter replacement, spark plug replacement, valve clearance adjustment, air filter cleaning/replacement
Repair:
Engine rebuilds, gearbox overhauls, suspension component replacement, electrical diagnostics and repair
Troubleshooting:
Diagnostic procedures for common and uncommon issues, error code interpretation
Disassembly Reassembly:
Detailed step-by-step instructions for component removal and installation
Technical Depth
Depth:
Comprehensive, covering from basic scheduled maintenance to complete engine and drivetrain overhauls
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Searchability:
Searchable text for quick information retrieval
Image Quality:
High-resolution diagrams, illustrations, and photographs
Binding Type
Binding:
Not Applicable (Downloadable)
Paper Type
Paper Type:
Not Applicable (Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, two-cylinder boxer engine
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Cooling System:
Air/Oil cooling
Valve Train:
Overhead Camshaft (OHC), 2 valves per cylinder
Performance
Horsepower:
85 hp @ 6750 rpm
Torque:
98 Nm (72 lb-ft) @ 5250 rpm
Fuel System
Induction:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 15W-50 motorcycle-specific, API SG or higher
Engine Oil Capacity:
Approximately 4.0 liters (4.2 US quarts) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Clutch Type:
Single dry plate, diaphragm spring clutch
Features
Drive System:
Shaft drive to rear wheel via Paralever single-sided swingarm
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 GL-5 (API)
Gearbox Oil Capacity:
Approximately 1.0 liter (1.1 US quarts)
📐 Dimensions
Exterior
Length:
2245 mm (88.4 in)
Width Over Handlebars:
915 mm (36.0 in)
Height Over Seat:
1320 mm (52.0 in)
Weights
Dry Weight:
220 kg (485 lbs)
Gross Vehicle Weight:
430 kg (948 lbs)
Fuel Tank Capacity:
20.5 liters (5.4 US gallons)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Integral ABS II
Active Features
Lighting:
Halogen headlight, LED taillight, integrated turn signals
Passive Features
Frame Design:
Steel tube frame providing structural integrity
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer, digital speedometer, fuel gauge, clock, gear indicator, diagnostic lights
Driver Assistance
ABS:
Integral ABS II (optional, combines braking actuation)
Connectivity
Diagnostic Port:
BMW specific diagnostic connector for fault code reading
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Valve Clearance Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement Interval:
Every 20,000 km (12,000 miles)
Brake Fluid Change Interval:
Every 2 years
Known Issues
Common Wear Items:
Clutch wear, fuel pump issues, rear shock absorber fatigue (especially on high-mileage bikes), ABS sensor malfunctions
Potential Electrical Gremlins:
Corroded connections, faulty relays, issues with the ABS control unit
Fluid Specifications
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
SAE 75W-90 GL-5 (API)
Final Drive Oil Capacity:
Approximately 220 ml (0.23 US quarts)
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division Origins:
Established in the early 20th century, known for innovation in motorcycle engineering
Model Evolution
Predecessor:
BMW R1100GS
Key Upgrades Over R1100Gs:
Increased engine displacement, revised cylinder heads, improved fuel injection, enhanced chassis dynamics
Production
Production Years:
1999-2005
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Highly regarded for its durability, touring capability, and off-road prowess in its era.
Market Perception:
Considered a benchmark for adventure touring motorcycles, inspiring many subsequent designs.
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