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BMW R1150GS Repair Manual
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Basic Information Identification Make: BMW Model: R 1150 GS Product Type: Service and Repair Manual Codes Engine Code Range: R21 Generation Production Years Covered: 1999-2003 Introduction Market Position Vehicle Market...
Type: Cars
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | R 1150 GS |
| Product Type: | Service and Repair Manual |
| Codes | |
| Engine Code Range: | R21 |
| Generation | |
| Production Years Covered: | 1999-2003 |
| Introduction | |
| Market Position | |
| Vehicle Market Segment: | Premium adventure touring motorcycle. |
| Competitive Analysis | |
| Key Competitors: | Honda Africa Twin, Triumph Tiger, Yamaha Super Ténéré, KTM Adventure series. |
| Key Features | |
| Distinctive Technologies: | Telelever front suspension, Paralever rear suspension, Integral ABS II, Boxer-twin engine configuration, robust build for long-distance touring and off-road capability. |
| Manual Details | |
| Coverage Areas | |
| Manual Coverage Scope: | Complete service, maintenance, troubleshooting, and repair for all systems of the BMW R 1150 GS. |
| Page Count | |
| Estimated Page Count: | 400-600 |
| Manual Type | |
| Manual Classification: | Factory Authorized Service Manual / Workshop Manual |
| Language | |
| Primary Language: | English |
| Format | |
| Digital Format: | PDF (likely, common for service manuals) |
| Manual Coverage | |
| Systems Covered | |
| Engine System Details: | Internal engine components, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system, fuel injection system (Bosch Motronic), exhaust system. |
| Transmission System Details: | Clutch operation, gearbox components, shifting mechanisms, final drive (single-sided swingarm, driveshaft, differential). |
| Chassis Suspension Details: | Front Telelever suspension, rear Paralever suspension, shock absorbers, springs, fork seals, steering head bearings. |
| Braking System Details: | Integral ABS II system (front and rear brake activation), brake lines, calipers, master cylinders, brake fluid specifications, rotor specifications. |
| Electrical System Details: | Battery, alternator, starter motor, ignition system, lighting circuits, wiring diagrams, fuses, relays, diagnostic connectors (OBD-II compatible for certain functions). |
| Fuel System Details: | Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, EVAP system. |
| Bodywork Fittings Details: | Fairings, seats, fuel tank installation, fenders, luggage rack systems, instrument cluster. |
| Procedures Included | |
| Maintenance Procedures: | Oil change intervals and procedures, filter replacement (oil, air), spark plug replacement, valve clearance adjustment, fluid checks and changes (brake, clutch, final drive). |
| Troubleshooting Procedures: | System diagnostic flowcharts, fault code interpretation, common problem diagnosis (e.g., starting issues, running problems, electrical faults). |
| Repair Procedures: | Complete engine tear-down and rebuild, transmission overhaul, suspension component replacement, ABS system bleeding and repair, electrical component repair/replacement. |
| Installation Procedures: | Component replacement and reinstallation guides, alignment procedures for suspension and wheels. |
| Technical Depth | |
| Diagnostic Capabilities: | Advanced diagnostic procedures, including readings from sensors and actuators via diagnostic tools. |
| Rebuild Scope: | Complete engine and transmission rebuild instructions, including specifications for all internal components. |
| Special Tool Requirements: | Identification and use of specialized BMW tools for specific procedures. |
| Manual Specifications | |
| File Format | |
| Digital File Characteristics: | Searchable text, hyperlinked table of contents, high-resolution images and diagrams. |
| Print Quality | |
| Image And Diagram Resolution: | High-resolution, clear, and detailed pictures and part diagrams. |
| Binding Type | |
| Physical Manual Binding: | Spiral-bound or perfect-bound for lay-flat usability in a workshop environment (if physical). |
| Paper Type | |
| Physical Manual Paper Quality: | Durable, gloss-coated paper to withstand workshop conditions. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Air/oil-cooled, four-stroke, boxer-twin engine. |
| Displacement: | 1130 cc (1150 cc advertised) |
| Bore X Stroke: | 101 mm x 70.5 mm |
| Performance | |
| Horsepower: | 85 HP @ 6750 rpm (approx.) |
| Torque: | 98 Nm @ 5250 rpm (approx.) |
| Fuel System | |
| Fuel Delivery: | Electronic fuel injection (Bosch Motronic MA 2.4) |
| Fuel Type: | Unleaded gasoline, minimum 91 octane (RON + MON)/2. |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed manual transmission. |
| Optional | |
| Optional Features: | Some models featured a 5-speed transmission (early production). |
| Features | |
| Clutch Type: | Single dry plate clutch, hydraulically actuated. |
| Final Drive Type: | Shaft drive to rear wheel via single-sided swingarm (Paralever). |
| Dimensions | |
| Exterior | |
| Length: | 2230 mm (approx.) |
| Width Handlebar: | 900 mm (approx.) |
| Height Seat: | 840-860 mm (adjustable, approx.) |
| Weights | |
| Dry Weight: | 220 kg (approx.) |
| Gross Vehicle Weight Rating: | 450 kg (approx.) |
| Fuel Tank Capacity: | 20.5 liters (incl. 3L reserve) |
| Safety Features | |
| Ratings | |
| ABS System Type: | BMW Integral ABS II (optional on some models, standard on later ones). |
| Active Features | |
| Braking Performance Features: | Combined braking (lever activates front and rear), anti-lock braking system for enhanced control. |
| Passive Features | |
| Lighting System: | Halogen headlight, LED taillight, auxiliary lighting options. |
| Technology Features | |
| Infotainment | |
| Instrument Cluster Features: | Analog tachometer, digital speedometer, gear indicator, fuel level gauge, odometer, trip meters, warning lights. |
| Driver Assistance | |
| ABS Functionality: | Integral ABS II provides anti-lock protection for both wheels, with a linked braking function controlled by the brake levers. |
| Connectivity | |
| Diagnostic Interface: | BMW 16-pin diagnostic connector, enabling readouts of fault codes and sensor data using compatible diagnostic tools. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 10,000 km or annually, whichever comes first. |
| Valve Adjustment Interval: | Every 20,000 km or as per manual recommendations. |
| Final Drive Oil Change: | Every 20,000 km. |
| Fluid Specifications | |
| Engine Oil Specification: | SAE 15W-40 or 20W-50 API SG/SH or higher motorcycle-specific oil. |
| Brake Fluid Specification: | DOT 4. |
| Final Drive Oil Specification: | Hypoid gear oil SAE 80W-90 (API GL-5). |
| Known Issues | |
| Common Wear Items: | Clutch slave cylinder leaks, alternator rotor failure (known issue on earlier models), fuel pump issues, ABS modulator failures, increased oil consumption with high mileage. |
| Electrical Gremlins: | Corrosion in connectors, intermittent dashboard lights, fuel gauge inaccuracies. |
| Suspension Maintenance: | Fork seal leaks, rear shock absorber wear affecting damping. |
| Vehicle History | |
| Brand Heritage | |
| Bmw Motorcycle Legacy: | BMW has a long and storied history in motorcycle manufacturing, particularly known for its boxer-twin engines and robust, reliable touring motorcycles. |
| Model Evolution | |
| R1150Gs Predecessors: | The R 1150 GS is a successor to the highly successful R 1100 GS, inheriting and refining its core design principles and technologies. |
| R1150Gs Variants: | Included standard GS, GS Adventure (larger fuel tank, longer suspension travel, taller windscreen). |
| Production | |
| Manufacturing Location: | Berlin Spandau, Germany. |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Of The Year Awards: | While specific awards are not documented here, the R 1150 GS consistently received accolades for its versatility, comfort, and off-road prowess, solidifying its position as an iconic adventure touring machine. |
| Ratings | |
| Reliability Perception: | Generally considered a reliable machine for long-distance travel, with documented areas for proactive maintenance. |