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BMW R80 GS R100 R 1986 Service Repair Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: BMW Model: R80 GS / R100 GS Model Year: 1986 Codes Chassis Codes: 247 (R80 GS), 248 (R100 GS) Engine Codes: 117EG (R80 GS), 102EF (R100 GS) 👋 Introduction Market Position Segment: Dual-sport motorcycle Positioning: The R80GS and R100GS were pioneering models in the adventure touring segment, offering robust performance and off-road capability. Competitive Analysis Competitors 1986: Honda Transalp, Yamaha Tenere, Suzuki DR650/750S. Key Features Engine Type: Air-cooled boxer twin-cylinder Drivetrain Gs Specific: Paralever single-sided swingarm with shaft drive (introduced on GS models for reduced torque reaction). Suspension Gs Specific: Long-travel suspension for off-road capability. Fuel Delivery: Dual Bing carburetors. 📋 Manual Details Coverage Areas Topic Coverage: Full service and repair instructions Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagrams, disassembly, assembly, tuning, troubleshooting for both R80 and R100 boxer engines. Transmission: Gearbox maintenance, repair, overhaul, troubleshooting, lubrication. Drivetrain: Final drive (Paralever system), driveshaft, universal joints, clutch maintenance and repair. Suspension: Front forks (including telescopic fork maintenance, seal replacement), rear shock absorber (monoshock for GS models), Paralever rear suspension system adjustments and rebuild. Brakes: Front and rear brake systems (disc brakes), caliper maintenance, master cylinder rebuild, fluid replacement, bleeding procedures. Electrical System: Ignition system, charging system (alternator, voltage regulator), lighting, starter motor, battery, wiring diagrams, troubleshooting electrical faults. Fuel System: Carburetor service and tuning (Bing carburetors), fuel tank maintenance, fuel lines, fuel pump (if applicable). Cooling System: Oil cooling system maintenance (oil cooler, lines). Exhaust System: Exhaust manifold, muffler inspection and replacement. Frame And Bodywork: Frame inspection, fairing, seat, fuel tank removal and installation, fenders, luggage rack mounting. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug checks, valve adjustments, brake fluid changes, chain adjustment (if applicable). Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault finding charts. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Overhaul: Complete engine rebuild, gearbox overhaul, suspension component refurbishment. Adjustments: Carburetor synchronization, idle speed adjustment, ignition timing, suspension sag. Specifications Torque: Torque specifications for all critical fasteners. Technical Depth Depth: Comprehensive, covering everything from basic checks to full engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text within PDF for efficient information retrieval. Print Quality Quality: Digital reproduction of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Air-cooled, four-stroke, boxer twin-cylinder Bore X Stroke R80: 80.0 mm x 78.0 mm Bore X Stroke R100: 94.0 mm x 70.7 mm Displacement R80: 797.5 cc Displacement R100: 980 cc Compression Ratio R80: 8.2:1 Compression Ratio R100: 8.5:1 Performance Horsepower R80: 50 HP @ 6500 rpm Horsepower R100: 65 HP @ 7250 rpm Torque R80: 57 Nm @ 4000 rpm Torque R100: 70 Nm @ 6000 rpm Fuel System Carburetor Type: 2 x Bing 32mm CV (Constant Velocity) carburetors Fuel Type: Unleaded gasoline (premium) Valve Train Valve Actuation: Overhead valves (OHV), pushrod actuated Valve Clearance Spec Intake: 0.10 mm - 0.20 mm (cold) Valve Clearance Spec Exhaust: 0.20 mm - 0.30 mm (cold) 🔧 Transmission Standard Type: 5-speed manual gearbox Final Drive: Shaft drive via Paralever system Features Clutch Type: Dry, single plate, diaphragm spring clutch Gearbox Oil Spec: SAE 75W/90 API GL-5 gear oil Final Drive Oil Spec: SAE 75W/90 API GL-5 gear oil 📐 Dimensions Exterior Length Approx: 2200 mm Width Approx: 800 mm Height Approx: 1350 mm Weights Dry Weight R80: 197 kg Dry Weight R100: 207 kg Gross Vehicle Weight Rating Approx: 385 kg Cargo Fuel Tank Capacity: 26 Liters (including 4-liter reserve) 🛡️ Safety Features Ratings Safety Certification: N/A (Motorcycle, certification standards vary by region). Active Features Braking System: Dual front disc brakes, single rear disc brake (typically Brembo or ATE). Lighting: Halogen headlight, integrated taillight/brake light, turn signals. Passive Features Chassis Design: Steel tube frame for durability. 💡 Technology Features Infotainment Infotainment System: N/A (No integrated infotainment system; basic analogue instrumentation). Driver Assistance Assistance Features: N/A (Basic motorcycle design, no electronic rider aids). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first. Valve Adjustment Interval: Every 10,000 km. Spark Plug Check Interval: Every 10,000 km. Brake Fluid Change Interval: Every 2 years. Fluid Specifications Engine Oil Type: API SG or higher, SAE 20W-40 motorcycle specific oil (or as per manual: SAE 20W-50 or 10W-40 depending on climate). Engine Oil Capacity: Approx. 2.5 Liters (without filter change) / 3.0 Liters (with filter change) Brake Fluid Type: DOT 4 Known Issues Clutch Lever Play: Excessive clutch lever play can indicate worn clutch plates or cable adjustment issues. Paralever...
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BMW R80 GS R100 R 1986 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS / R100 GS
Model Year:
1986
Codes
Chassis Codes:
247 (R80 GS), 248 (R100 GS)
Engine Codes:
117EG (R80 GS), 102EF (R100 GS)
👋 Introduction
Market Position
Segment:
Dual-sport motorcycle
Positioning:
The R80GS and R100GS were pioneering models in the adventure touring segment, offering robust performance and off-road capability.
Competitive Analysis
Competitors 1986:
Honda Transalp, Yamaha Tenere, Suzuki DR650/750S.
Key Features
Engine Type:
Air-cooled boxer twin-cylinder
Drivetrain Gs Specific:
Paralever single-sided swingarm with shaft drive (introduced on GS models for reduced torque reaction).
Suspension Gs Specific:
Long-travel suspension for off-road capability.
Fuel Delivery:
Dual Bing carburetors.
📋 Manual Details
Coverage Areas
Topic Coverage:
Full service and repair instructions
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagrams, disassembly, assembly, tuning, troubleshooting for both R80 and R100 boxer engines.
Transmission:
Gearbox maintenance, repair, overhaul, troubleshooting, lubrication.
Drivetrain:
Final drive (Paralever system), driveshaft, universal joints, clutch maintenance and repair.
Suspension:
Front forks (including telescopic fork maintenance, seal replacement), rear shock absorber (monoshock for GS models), Paralever rear suspension system adjustments and rebuild.
Brakes:
Front and rear brake systems (disc brakes), caliper maintenance, master cylinder rebuild, fluid replacement, bleeding procedures.
Electrical System:
Ignition system, charging system (alternator, voltage regulator), lighting, starter motor, battery, wiring diagrams, troubleshooting electrical faults.
Fuel System:
Carburetor service and tuning (Bing carburetors), fuel tank maintenance, fuel lines, fuel pump (if applicable).
Cooling System:
Oil cooling system maintenance (oil cooler, lines).
Exhaust System:
Exhaust manifold, muffler inspection and replacement.
Frame And Bodywork:
Frame inspection, fairing, seat, fuel tank removal and installation, fenders, luggage rack mounting.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug checks, valve adjustments, brake fluid changes, chain adjustment (if applicable).
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding charts.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Overhaul:
Complete engine rebuild, gearbox overhaul, suspension component refurbishment.
Adjustments:
Carburetor synchronization, idle speed adjustment, ignition timing, suspension sag.
Specifications Torque:
Torque specifications for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering everything from basic checks to full engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable text within PDF for efficient information retrieval.
Print Quality
Quality:
Digital reproduction of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, boxer twin-cylinder
Bore X Stroke R80:
80.0 mm x 78.0 mm
Bore X Stroke R100:
94.0 mm x 70.7 mm
Displacement R80:
797.5 cc
Displacement R100:
980 cc
Compression Ratio R80:
8.2:1
Compression Ratio R100:
8.5:1
Performance
Horsepower R80:
50 HP @ 6500 rpm
Horsepower R100:
65 HP @ 7250 rpm
Torque R80:
57 Nm @ 4000 rpm
Torque R100:
70 Nm @ 6000 rpm
Fuel System
Carburetor Type:
2 x Bing 32mm CV (Constant Velocity) carburetors
Fuel Type:
Unleaded gasoline (premium)
Valve Train
Valve Actuation:
Overhead valves (OHV), pushrod actuated
Valve Clearance Spec Intake:
0.10 mm - 0.20 mm (cold)
Valve Clearance Spec Exhaust:
0.20 mm - 0.30 mm (cold)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Final Drive:
Shaft drive via Paralever system
Features
Clutch Type:
Dry, single plate, diaphragm spring clutch
Gearbox Oil Spec:
SAE 75W/90 API GL-5 gear oil
Final Drive Oil Spec:
SAE 75W/90 API GL-5 gear oil
📐 Dimensions
Exterior
Length Approx:
2200 mm
Width Approx:
800 mm
Height Approx:
1350 mm
Weights
Dry Weight R80:
197 kg
Dry Weight R100:
207 kg
Gross Vehicle Weight Rating Approx:
385 kg
Cargo
Fuel Tank Capacity:
26 Liters (including 4-liter reserve)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Motorcycle, certification standards vary by region).
Active Features
Braking System:
Dual front disc brakes, single rear disc brake (typically Brembo or ATE).
Lighting:
Halogen headlight, integrated taillight/brake light, turn signals.
Passive Features
Chassis Design:
Steel tube frame for durability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment system; basic analogue instrumentation).
Driver Assistance
Assistance Features:
N/A (Basic motorcycle design, no electronic rider aids).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually, whichever comes first.
Valve Adjustment Interval:
Every 10,000 km.
Spark Plug Check Interval:
Every 10,000 km.
Brake Fluid Change Interval:
Every 2 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-40 motorcycle specific oil (or as per manual: SAE 20W-50 or 10W-40 depending on climate).
Engine Oil Capacity:
Approx. 2.5 Liters (without filter change) / 3.0 Liters (with filter change)
Brake Fluid Type:
DOT 4
Known Issues
Clutch Lever Play:
Excessive clutch lever play can indicate worn clutch plates or cable adjustment issues.
Paralever Joint:
Wear in the Paralever pivot bearings can lead to clunking noises and imprecise handling.
Ignition Coil Failure:
Ignition coils can be prone to failure over time, affecting spark.
Carburetor Sync Drift:
Carburetors may require frequent synchronization to maintain smooth running.
Electrical Connections:
Corrosion on electrical connectors can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing robust, reliable motorcycles, particularly known for their boxer engines and shaft drive.
Model Evolution
Gs Lineage:
The R80GS and R100GS are direct descendants of the R80G/S, which established the GS (Gelände/Straße - Terrain/Street) concept.
Paralever Introduction:
The 1987 R100GS (and later 1988 R80GS) featured the revolutionary Paralever single-sided swingarm, significantly improving rear suspension performance and reducing shaft drive effects.
Production
Production Years R80Gs:
1987-1990 (for the Paralever version, often referred to alongside the 1986 models, although the 1986 model year might reference earlier monolever versions or the start of production).
Production Years R100Gs:
1986-1996
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Historical Recognition:
The R80GS and R100GS are widely recognized as iconic adventure motorcycles that defined a generation of dual-sport riding and have achieved cult status.
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