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BMW R850 R 1995-2007 Service Repair Manual

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Basic Information Identification Make: BMW Model: R850R Model Variant: R850R (R21) Year Start: 1995 Year End: 2007 Codes Chassis Code: R21 Introduction Market Position Motorcycle Segment: Touring/Sport-Touring Roadster Competitive Analysis...
Type: Cars
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Sku: 471715
Tags: BMW Misc
BMW R850 R 1995-2007 Service Repair Manual
Basic Information
Identification
Make: BMW
Model: R850R
Model Variant: R850R (R21)
Year Start: 1995
Year End: 2007
Codes
Chassis Code: R21
Introduction
Market Position
Motorcycle Segment: Touring/Sport-Touring Roadster
Competitive Analysis
Competitors: Moto Guzzi California, Honda ST1100 (higher displacement segment), Yamaha FJR1300 (higher displacement segment)
Key Features
Engine Layout: Horizontally opposed twin-cylinder Boxer engine
Drive System: Shaft drive, providing low maintenance and smooth power delivery
Handling: Renowned for its stable handling and comfortable ride characteristics
Manual Value Proposition
Target Audience: BMW R850R owners, independent motorcycle mechanics, DIY enthusiasts
Manual Details
Coverage Areas
Manual Type: Service Repair Manual
Language: English
Format: Digital (PDF)
Page Count
Estimated Page Count: 300-500
Manual Coverage
Systems Covered
Engine System: Complete overhaul, diagnostics, tuning, fuel injection, ignition, lubrication, cooling
Transmission System: Clutch, gearbox internal and external components, final drive (shaft drive)
Chassis And Frame: Frame inspection and repair, suspension (forks, shock absorbers), steering, wheels, tires
Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), ignition system, lighting, instrumentation, starter motor, ECU diagnostics
Braking System: Hydraulic system, ABS (if equipped), brake calipers, master cylinders, brake lines, pads, discs
Fuel System: Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulator, emissions control (if applicable)
Body And Fairings: Body panel removal and installation, seat, fairings, luggage systems
Procedures Included
Preventative Maintenance: Oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, drive shaft lubrication, general inspection schedules
Diagnostic Procedures: Troubleshooting common issues, fault code interpretation (if applicable), component testing
Repair Procedures: Engine disassembly and reassembly, gearbox repair, suspension overhaul, electrical component replacement, brake caliper rebuild
Installation Procedures: Accessory installation, aftermarket part fitment guidance (where applicable)
Technical Depth
Diagnostic Capability: Advanced diagnostics, ECU parameter checks, component testing using specified tools
Rebuild Complexity: Comprehensive rebuild instructions for major components like the engine and transmission
Torque Specifications: Detailed torque values for all critical fasteners
Clearances And Tolerances: Precise measurements for component clearances and wear limits
Manual Specifications
File Format
File Type: Portable Document Format (PDF)
Searchability: Full text searchable PDF for quick information retrieval
Print Quality
Resolution: High resolution for clear text and diagrams
Binding Type
Binding: N/A (Digital Format)
Paper Type
Paper Quality: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, horizontally opposed twin-cylinder boxer engine
Displacement: 848 cc (51.7 cu in)
Bore X Stroke: 90.0 mm x 66.0 mm (3.54 in x 2.60 in)
Compression Ratio: 10.3:1
Valve Train: 2 valves per cylinder, pushrod-actuated (OHV)
Performance
Horsepower: 70 hp (51 kW) at 7250 rpm (approximate, varies slightly by year/market)
Torque: 75 Nm (55 lb-ft) at 6000 rpm (approximate, varies slightly by year/market)
Fuel System
Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity: 20 liters (5.3 US gal)
Lubrication
Oil Capacity: Approximately 2.5 liters (2.6 US qt) with filter change
Recommended Oil Type: SAE 20W-50 API SG or higher (check manual for specific BMW recommendations)
Cooling System
Cooling Method: Air-cooled
Transmission
Standard
Transmission Type: 5-speed manual gearbox
Clutch Type: Single dry plate, cable-actuated
Features
Final Drive: Shaft drive with universal joint and bevel gear
Final Drive Oil: BMW Hypoid Gear Oil SAE 90 (or equivalent API GL-5)
Dimensions
Exterior
Length: Approximately 2220 mm (87.4 in)
Width: Approximately 900 mm (35.4 in) (over mirrors)
Height: Approximately 1300 mm (51.2 in) (seat height varies)
Weights
Dry Weight: Approximately 212 kg (467 lbs)
Gross Vehicle Weight Rating: Approximately 450 kg (992 lbs)
Wheels And Tires
Front Wheel Size: 3.50 x 17
Front Tire Size: 110/80 R17 (Tubeless)
Rear Wheel Size: 4.50 x 17
Rear Tire Size: 140/80 R17 (Tubeless)
Wheel Bolt Pattern: N/A (Cast Aluminum Wheels)
Safety Features
Ratings
ABS Availability: Optional (BMW Integral ABS)
Active Features
Braking System: Dual front disc brakes, single rear disc brake
Suspension Type: Telescopic front forks (35mm), Monolever rear swingarm with single shock absorber
Passive Features
Lighting: Halogen headlamp, LED taillight
Technology Features
Infotainment
Audio System: Not typically factory-equipped; aftermarket integration common
Driver Assistance
ABS: Optional BMW Integral ABS system available on some models
Connectivity
Diagnostic Port: BMW proprietary diagnostic connector, requiring specific adapters for modern tools
Maintenance
Service Intervals
Oil Change Interval: Every 10,000 km (6,000 miles) or annually
Spark Plug Replacement: Every 20,000 km (12,000 miles) or as specified
Valve Clearance Check: Every 20,000 km (12,000 miles)
Brake Fluid Change: Every 2 years
Fluid Specifications
Engine Oil Spec: SAE 20W-50 API SG or higher
Brake Fluid Spec: DOT 4
Coolant Type: N/A (Air-cooled)
Transmission Oil Spec: Refer to manual (typically SAE 75W-90 GL-5 for gearbox, Hypoid Gear Oil SAE 90 for final drive)
Known Issues
Common Wear Item: Clutch wear, rear shock absorber degradation, drive shaft spline wear
Electrical Gremlins: Occasional issues with ABS sensors or general wiring integrity due to age
Fuel System Maintenance: Periodic cleaning of fuel injectors and throttle bodies recommended for optimal performance
Recommended Tools
Special Tools: Torque wrenches, valve adjustment tools, diagnostic interface (optional), drive shaft service tools
Vehicle History
Brand Heritage
Manufacturer Origin: Germany
Engine Philosophy: Long history of Boxer engine development, known for durability and torque
Model Evolution
Predecessor Inspiration: Evolved from the R850GS and R1100R series, sharing many design elements and mechanical components
Market Placement: Positioned as a more accessible and slightly less powerful alternative to the R1100R/R1150R, offering similar touring comfort and BMW build quality
Production
Production Period: 1995-2007
Manufacturing Location: Berlin, Germany
Awards & Recognition
Recognitions
Reliability Perception: Generally considered a reliable motorcycle with good longevity when properly maintained
Ratings
Owner Satisfaction: High owner satisfaction due to comfort, ride quality, and enduring design
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