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BMW R850 R850C 1998 Workshop Repair Service Manual

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Basic Information Identification Make: BMW Model: R850R / R850C Year: 1998 Family: R850 Series Codes Engine Code: 117EB (likely variant) Introduction Market Position Segment: Mid-size touring/cruiser motorcycle, positioned as a...
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Sku: 433433
Tags: BMW Misc
BMW R850 R850C 1998 Workshop Repair Service Manual
Basic Information
Identification
Make: BMW
Model: R850R / R850C
Year: 1998
Family: R850 Series
Codes
Engine Code: 117EB (likely variant)
Introduction
Market Position
Segment: Mid-size touring/cruiser motorcycle, positioned as a more accessible alternative to the R1100/R1150 series.
Competitive Analysis
Competitors: Honda VFR750, Yamaha FJ1200 (earlier versions), Kawasaki GTR1000, Moto Guzzi California.
Key Features
Engine Configuration: Air-cooled, two-cylinder, boxer engine (flat-twin).
Drive Type: Shaft drive, a hallmark of BMW motorcycles.
Suspension Design: Telelever front suspension and Paralever rear suspension for predictable handling and reduced dive/squat.
Manual Details
Coverage Areas
Primary Coverage: All R850R and R850C models for 1998
Secondary Coverage: Likely covers minor variations within the 1998 model year and potentially early 1999 updates if applicable.
Page Count
Estimated Pages: 300-400 (typical for a comprehensive workshop manual)
Manual Type
Type: Workshop Repair Service Manual
Language
Language: English (primary language of description)
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Engine disassembly, assembly, lubrication, cooling system, fuel system, ignition system, exhaust system.
Transmission: Gearbox (likely 5-speed), clutch operation, final drive (shaft drive).
Chassis And Suspension: Frame, front fork (Telelever), rear suspension (Paralever), wheel bearings, steering.
Brakes: Hydraulic braking system, front and rear brake calipers, master cylinders, brake fluid service.
Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), starting system, lighting, instrumentation, sensors, ECU (engine control unit).
Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, idle control.
Bodywork And Trim: Fairings, seat, body panels, mounting points, accessories.
Procedures Included
Maintenance: Routine checks, oil changes, filter replacements, spark plug service, brake fluid flush, coolant service.
Troubleshooting: Diagnostic procedures for common problems, fault codes (if applicable), symptom-based diagnostics.
Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation.
Overhaul: Engine and gearbox disassembly and reassembly procedures.
Wiring Diagrams: Complete electrical schematics for all systems.
Technical Depth
Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics.
Manual Specifications
File Format
File Type: PDF
Searchability: Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality: Digital, quality dependent on source but typically high-resolution for clarity of diagrams and text.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Quality: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Air-cooled, four-stroke, boxer twin
Displacement: 848 cc
Bore X Stroke: 90.0 mm x 66.0 mm
Compression Ratio: 10.0:1
Valve Train: Overhead camshafts (OHC), 4 valves per cylinder, pushrod actuation (common for BMW boxer twins).
Performance
Horsepower: Approx. 70-73 hp (at crankshaft)
Torque: Approx. 75 Nm (55 lb-ft) (at crankshaft)
Fuel System
Fuel Delivery: Bosch Motronic electronic fuel injection (EFI)
Fuel Type: Unleaded gasoline, minimum 91 octane (RON)
Lubrication
Oil Type: SAE 20W-50 motorcycle oil (API SG or higher recommended for this era)
Oil Capacity: Approx. 2.75 liters (including oil filter)
Transmission
Standard
Gearbox: 5-speed manual transmission
Clutch: Single dry plate clutch
Final Drive: Shaft drive with single-sided swingarm
Features
Transmission Oil: Hypoid gear oil, SAE 80W-90 (for gearbox and final drive)
Transmission Oil Capacity: Gearbox: Approx. 1.5 liters; Final Drive: Approx. 0.18 liters
Dimensions
Exterior
Length: Varies by model (R vs. C variant), typically around 2200 mm
Width: Varies by model, typically around 900 mm
Height: Varies by model, typically around 1300 mm
Weights
Dry Weight: Approx. 210-215 kg
Gross Vehicle Weight Rating: Approx. 440 kg
Safety Features
Ratings
Crash Testing: N/A (Motorcycle safety standards differ from automotive; focus is on design and rider protection)
Active Features
Brakes: Dual disc front brakes, single disc rear brake. Optional ABS (Anti-lock Braking System) likely available on some models.
Suspension: Telelever and Paralever systems contribute to stability and predictable handling.
Passive Features
Lighting: Halogen headlight, tail light, brake lights, turn signals.
Technology Features
Infotainment
Features: Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, indicator lights. No integrated infotainment systems typical of modern motorcycles.
Driver Assistance
ABS: Optional ABS available on certain R850R/R850C configurations of this era.
Connectivity
Features: N/A
Maintenance
Service Intervals
Oil Change: Every 10,000 km or annually, whichever comes first.
Major Service: Valve clearance check and adjustment every 20,000 km. Spark plug replacement every 20,000 km.
Brake Fluid: Replace brake fluid every 2 years.
Fluid Specifications
Engine Oil Spec: SAE 20W-50, API SG or higher.
Gearbox Final Drive Oil Spec: Hypoid gear oil, SAE 80W-90.
Coolant Type: If equipped with oil cooler and potentially coolant-cooled elements, typically a 50/50 mix of distilled water and ethylene glycol-based antifreeze. (Note: R850R is primarily air-cooled, oil-cooled).
Known Issues
Common Wear Items: Clutch wear, brake pad wear, swingarm pivot bearings, Telelever seal leaks, aging fuel lines.
Electrical Potential Issues: Corrosion on connectors, aging battery terminals, regulator/rectifier issues (less common than on later models but possible).
Engine Specific: Occasional idle issues due to throttle body or sensor problems, exhaust header pipe leaks.
Vehicle History
Brand Heritage
Heritage: BMW Motorrad, founded in 1916, has a long and storied history in motorcycle production, renowned for its boxer engines, shaft drive, and touring capabilities.
Model Evolution
Evolution: The R850 series was introduced as a middleweight boxer, evolving from the larger R100/R1100 series, offering a more accessible performance and handling profile while retaining core BMW engineering principles. The 'C' variant typically denotes a cruiser-style interpretation.
Production
Production Period: The R850 series was produced from the mid-1990s into the early 2000s, with specific variants like the R850R and R850C having defined production runs.
Manufacturing Location: Berlin, Germany (Spandau plant)
Awards & Recognition
Recognitions
Motorcycle Reviews: Generally well-regarded for its comfortable ride, reliable shaft drive, and usable power for touring and everyday riding. Praised for its build quality and distinctive BMW character.
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