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BMW R850 R850R 1997 Workshop Repair Service Manual

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Basic Information Identification Make: BMW Model: R 850 R Year: 1997 Codes Engine Code Family: M44 Introduction Market Position Positioning: The BMW R 850 R of 1997 was positioned as...
Type: Cars
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Sku: 433571
Tags: BMW Misc
BMW R850 R850R 1997 Workshop Repair Service Manual
Basic Information
Identification
Make: BMW
Model: R 850 R
Year: 1997
Codes
Engine Code Family: M44
Introduction
Market Position
Positioning: The BMW R 850 R of 1997 was positioned as a comfortable, versatile touring motorcycle, bridging the gap between smaller displacement models and the larger R 1100 series, offering accessible BMW boxer-twin performance.
Competitive Analysis
Competitors: Competed with other mid-range touring/sport-touring motorcycles from brands like Moto Guzzi, Honda (e.g., Nighthawk series), and Yamaha (e.g., XJ series).
Key Features
Features: Boxer-twin engine, shaft drive, comfortable ergonomics, ABS (optional), well-suited for touring and commuting.
Manual Details
Coverage Areas
Scope: All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count: 300-400
Manual Type
Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine, Transmission, Clutch, Final Drive
Chassis: Frame, Suspension (Front and Rear), Steering, Brakes (Front and Rear)
Electrical: Ignition System, Lighting, Instruments, Starter, Charging System, Fuel Injection System (Motronic)
Bodywork: Body Panels, Fuel Tank, Seat, Fairings, Luggage Systems
Procedures Included
Maintenance: Scheduled Service, Oil Changes, Filter Replacements, Chain/Shaft Drive Adjustment, Spark Plug Replacement, Valve Clearance Adjustment
Troubleshooting: Diagnostic Flowcharts, Common Faults and Solutions, Electrical System Diagnostics
Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Service, Electrical Component Repair/Replacement
Technical Data: Torque Specifications, Fluid Capacities, Clearances, Wiring Diagrams, Component Identification
Wiring Diagrams: Detailed electrical system wiring diagrams for troubleshooting and repairs.
Technical Depth
Depth: Comprehensive: From basic maintenance and routine servicing to in-depth diagnostics and full component overhauls.
Diagnostic Codes: Information on reading and interpreting diagnostic trouble codes (DTCs) if applicable to the Motronic system.
Manual Specifications
File Format
File Type: PDF
Searchability: Likely searchable text content for easy navigation and keyword searching.
Digital Rights: PDF Download - Allows for easy distribution and access.
Print Quality
Printability: Printable for physical reference, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type: N/A (Digital Format)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Type: Air-cooled, four-stroke, boxer-twin engine
Displacement: 848 cc
Bore X Stroke: 90.0 mm x 66.0 mm
Compression Ratio: 9.7:1
Valvetrain: 2 valves per cylinder, pushrod actuated
Performance
Horsepower: Approx. 70 hp (52 kW) at 7,500 rpm
Torque: Approx. 79 Nm (58 lb-ft) at 5,500 rpm
Fuel Delivery: Electronic fuel injection with single injector per cylinder.
Fuel System
Induction: Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type: Unleaded gasoline, minimum 91 octane
Lubrication
Oil Type: BMW Motor Oil Advantec Ultimate Performance SAE 15W-50 (or equivalent API SG/SH/SJ specification)
Oil Capacity: Approx. 2.5 Liters (2.6 US qt) without filter change, 2.7 Liters (2.9 US qt) with filter change
Transmission
Standard
Type: 5-speed manual transmission
Drive System: Shaft drive
Features
Clutch: Single dry plate, hydraulically actuated
Gearbox Oil Type: SAE 75W/90 GL-5 hypoid gear oil
Gearbox Oil Capacity: Approx. 0.5 Liters (0.53 US qt)
Final Drive Oil Type: SAE 75W/90 GL-5 hypoid gear oil
Final Drive Oil Capacity: Approx. 0.2 Liters (0.21 US qt)
Dimensions
Exterior
Length: Approx. 2,180 mm (85.8 in)
Width: Approx. 830 mm (32.7 in) (including mirrors)
Height: Approx. 1,330 mm (52.4 in) (to handlebar)
Wheelbase: Approx. 1,430 mm (56.3 in)
Weights
Dry Weight: Approx. 213 kg (470 lbs)
Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs)
Fuel Capacity
Tank Capacity: 19 Liters (5.0 US gal), including 3-liter reserve
Safety Features
Ratings
ABS: Optional BMW Motorrad Integral ABS system available.
Active Features
Brakes: Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear)
Suspension Front: BMW Motorrad Telelever front suspension
Suspension Rear: Paralever single-sided swingarm with monoshock
Passive Features
Lighting: Halogen headlight, LED taillight
Technology Features
Infotainment
Instrument Cluster: Analog tachometer and speedometer, digital odometer, trip meters, fuel level indicator, warning lights.
Driver Assistance
ABS: Optional BMW Motorrad Integral ABS II, a sophisticated anti-lock braking system.
Connectivity
Accessories: Provisions for heated grips, auxiliary power sockets, and luggage systems were available.
Maintenance
Service Intervals
Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check Interval: Every 20,000 km (12,000 miles)
Brake Fluid Change Interval: Every 2 years
Spark Plug Replacement Interval: Every 20,000 km (12,000 miles)
Air Filter Replacement Interval: Every 20,000 km (12,000 miles) or as needed based on operating conditions.
Fluid Specifications
Engine Oil Spec: BMW Motor Oil Advantec Ultimate Performance SAE 15W-50 (or equivalent API SG/SH/SJ)
Transmission Oil Spec: SAE 75W/90 GL-5 hypoid gear oil
Final Drive Oil Spec: SAE 75W/90 GL-5 hypoid gear oil
Brake Fluid Spec: DOT 4 brake fluid
Known Issues
Common Issues: Some models may experience issues with the fuel pump relay, stator, or the ABS system if not properly maintained. Occasional wear on the clutch slave cylinder seal.
Maintenance Notes: Regular inspection of the shaft drive boot and U-joint is recommended. Valve clearance checks are crucial for engine longevity.
Vehicle History
Brand Heritage
Heritage: BMW has a long and distinguished history in motorcycle manufacturing, particularly known for its durable and innovative boxer-twin engines and shaft drive systems.
Model Evolution
Evolution: The R 850 R is part of the modern BMW R series, evolving from earlier air-cooled boxer models, incorporating technological advancements like fuel injection and advanced suspension systems, and preceding the more technologically integrated R 1150 RT and R 1100 R models.
Production
Production Years: The R 850 R was produced from 1995 to 2006.
Manufacturing Location: Berlin Spandau plant, Germany
Awards & Recognition
Recognitions
General Reputation: Generally well-regarded for its reliability, comfort, and the characteristic smooth power delivery of the BMW boxer engine. It's a popular choice for touring and everyday riding.
Ratings
Consumer Satisfaction: Consistently received positive reviews for its build quality and long-distance comfort.
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