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Buick Excelle 2002-2008 Workshop Service Manual for Repair PDF Download
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Basic Information Identification Make: Buick Model: Excelle Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Platform: GM Daewoo J200 platform (based on Daewoo Lacetti) Introduction Market Position Segment: Compact/Small...
Type: Cars
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Sku: 70382
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Buick
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| Basic Information | |
| Identification | |
| Make: | Buick |
| Model: | Excelle |
| Years Covered: | 2002, 2003, 2004, 2005, 2006, 2007, 2008 |
| Platform: | GM Daewoo J200 platform (based on Daewoo Lacetti) |
| Introduction | |
| Market Position | |
| Segment: | Compact/Small Family Car |
| Competitive Analysis | |
| Competitors: | Ford Focus, Volkswagen Golf, Toyota Corolla, Hyundai Elantra (depending on market). |
| Key Features | |
| Design Influence: | Shared platform and styling cues with Daewoo Lacetti, offering a blend of European and American design elements. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Comprehensive repair and service information |
| Market Focus: | Global markets where Buick Excelle was sold |
| Page Count | |
| Total Pages: | 3352 |
| Manual Type | |
| Type: | Workshop Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Delivery Method: | Instant Download |
| Printability: | Yes |
| Software Requirement: | Adobe Reader |
| Operating System Compatibility: | Windows, Mac, Linux OS |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed disassembly, assembly, repair, and diagnostics for engine components, including cylinder head, pistons, crankshaft, camshafts, timing system. |
| Engine Electrical: | Ignition system, fuel injection system, starter motor, alternator, battery, sensors, and engine control unit (ECU) diagnostics. |
| Transmission: | Manual and automatic transmission service, repair, and overhaul procedures, including clutch, gearbox, torque converter, and shifting mechanisms. |
| Drivetrain: | Front-wheel drive system components, including drive axles, CV joints, and differential. |
| Suspension: | Front and rear suspension systems, including struts, shock absorbers, control arms, bushings, springs, and wheel alignment specifications. |
| Steering: | Power steering system components, steering column, rack and pinion assembly, and troubleshooting. |
| Brakes: | Brake system components (front/rear discs/drums), ABS system, brake fluid specifications, bleeding procedures, and component replacement. |
| Electrical System: | Wiring diagrams, lighting system, power windows, central locking, horn, wipers, HVAC controls, and body control module (BCM) diagnostics. |
| Body And Chassis: | Exterior body panels, interior trim, doors, hood, trunk, bumpers, glass, and corrosion protection. |
| HVAC: | Heating, Ventilation, and Air Conditioning system components, refrigerant handling, and troubleshooting. |
| Fuel System: | Fuel tank, fuel pump, fuel lines, fuel injectors, and emissions control systems. |
| Cooling System: | Radiator, coolant hoses, thermostat, water pump, and cooling fan operation. |
| Exhaust System: | Exhaust manifold, catalytic converter, muffler, and exhaust pipes. |
| Dashboard And Instruments: | Instrument cluster, gauges, warning lights, and diagnostic trouble codes (DTCs). |
| Procedures Included | |
| Maintenance: | Routine maintenance, scheduled service, fluid changes, filter replacements, and inspections. |
| Troubleshooting: | Systematic diagnostic procedures for identifying and resolving common and complex faults. |
| Repair: | Step-by-step instructions for component repair and replacement. |
| Disassembly Assembly: | Detailed procedures for dismantling and reassembling vehicle systems and components. |
| Adjustments: | Procedures for setting clearances, alignments, and calibrations. |
| Installation Removal: | Guides for removing and installing various parts and systems. |
| Special Tool Usage: | Identification and usage instructions for specialized tools required for specific repair operations. |
| Technical Depth | |
| Depth: | Comprehensive, detailed, bumper-to-bumper coverage for professional technicians and advanced DIY enthusiasts. |
| Illustrations: | Abundant pictorial diagrams, exploded views, drawings, and photos to clarify procedures. |
| Specifications: | Includes critical service data, tightening torques, wear limits, and factory specifications. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Resolution: | High-resolution, suitable for clear printing of all text and diagrams. |
| Binding Type | |
| Digital Binding: | N/A (Digital PDF) |
| Paper Type | |
| Digital Paper Equivalent: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | Likely offered with 1.6L and 1.8L Ecotec inline-4 gasoline engines, and potentially a 2.0L option. |
| Performance | |
| Horsepower Range: | Approximately 105-120 hp for 1.6L, 115-140 hp for 1.8L (specific figures may vary by market and engine code). |
| Torque Range: | Approximately 150-165 Nm for 1.6L, 170-190 Nm for 1.8L (specific figures may vary). |
| Fuel System | |
| Injection Type: | Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) depending on engine variant. |
| Fuel Type: | Unleaded Gasoline |
| Transmission | |
| Standard | |
| Transmission Type Standard: | Likely a 5-speed manual transmission. |
| Optional | |
| Transmission Type Optional: | Likely a 4-speed automatic transmission. |
| Features | |
| Gear Ratios: | Detailed gear ratios for both manual and automatic transmissions are contained within the manual. |
| Dimensions | |
| Exterior | |
| Body Styles: | Sedan, Hatchback (5-door), and Wagon (Station Wagon) variants were produced globally under various names. |
| Technology Features | |
| Infotainment | |
| Features: | Basic infotainment systems of the era, likely including AM/FM radio, CD player, and potentially MP3 playback. Limited connectivity options. |
| Driver Assistance | |
| Features: | Standard safety features like ABS (Anti-lock Braking System) were often optional or standard depending on trim level. Cruise control may have been available. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Specifics are in the manual. |
| Fluid Specifications | |
| Engine Oil Type: | Likely API SN/SM or ACEA A3/B4, viscosity grades such as 5W-30 or 10W-40. Manual specifies exact OEM recommendations. |
| Coolant Type: | GM Dex-Cool (orange) or equivalent long-life antifreeze/coolant. Manual provides specific type and capacity. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid. Manual specifies the required type. |
| Transmission Fluid Type Auto: | Dexron III/VI or equivalent ATF. Manual specifies exact fluid type and capacity. |
| Transmission Fluid Type Manual: | GL-4 or GL-5 gear oil, viscosity grade depending on temperature. Manual specifies exact type. |
| Known Issues | |
| Common Concerns: | Potential issues may include ignition coil failure, suspension component wear, minor electrical gremlins, and HVAC system performance. The manual provides troubleshooting for these. |
| Vehicle History | |
| Brand Heritage | |
| Buick Positioning: | Buick historically positioned as a premium or near-luxury brand within GM's portfolio. |
| Model Evolution | |
| Daewoo Basis: | The Buick Excelle is a rebadged version of the Daewoo Lacetti, developed by GM's South Korean subsidiary. |
| Production | |
| Manufacturing Locations: | Primarily manufactured in South Korea, but also produced in other GM facilities depending on the market. |
| Awards & Recognition | |
| Recognitions | |
| Awards And Ratings: | Specific awards for the Buick Excelle in this period are less prominent compared to some global competitors. Focus was on value and practicality. |