Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine disassembly, assembly, inspection, repair of all internal components (pistons, rings, bearings, crankshaft, camshaft, valvetrain)
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Engine Performance:
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Fuel system, ignition system, cooling system, exhaust system, lubrication system, emissions control systems
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Transmission Manual:
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Manual transmission removal, disassembly, inspection, repair, and reassembly
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Transmission Automatic:
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Automatic transmission removal, disassembly, inspection, repair, and reassembly
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Drivetrain:
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Clutch system, drive axles, differential (if applicable), wheel bearings
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Suspension:
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Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, tie rods, steering knuckle
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Steering:
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Power steering system, steering column, steering gear/rack and pinion
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Brakes:
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Front and rear brake systems (disc and drum), hydraulic system, parking brake, Anti-lock Braking System (ABS) if equipped
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Electrical System:
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Battery, charging system (alternator), starting system (starter), ignition system, lighting system, instrumentation, horns
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Body And Frame:
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Body panel removal and installation, door mechanisms, glass, interior trim, underbody protection
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Heating Ventilation Air Conditioning:
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HVAC system components, refrigerant, blower motor, heater core, A/C compressor, controls
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Fuel System:
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Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator
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Emissions Control:
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Catalytic converter, EGR system, PCV system, oxygen sensors
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Procedures Included
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Maintenance:
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Routine maintenance procedures, fluid changes, filter replacements, lubrication
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Disassembly Assembly:
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Step-by-step instructions for removing and reinstalling components
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Repair:
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Detailed repair procedures for diagnosed faults and worn components
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Troubleshooting:
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Diagnostic charts and procedures for identifying and resolving common problems
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Cleaning:
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Instructions for cleaning specific parts and systems
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Installation:
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Procedures for installing new or reconditioned parts
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Technical Depth
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Depth:
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Comprehensive, covering fundamentals to advanced repair (intended for professional technicians, but accessible to DIY with basic knowledge)
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Diagnostic Focus:
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Includes diagnostic procedures and troubleshooting guides for various systems
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Illustrations:
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Contains illustrations and pictures to guide procedures
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000 miles or 3 months, whichever comes first (using conventional oil).
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Air Filter Replacement:
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Every 12,000 - 15,000 miles or as needed based on inspection.
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Spark Plug Replacement:
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Every 30,000 miles (standard plugs) or 60,000 miles (platinum plugs, if applicable).
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Fluid Specifications
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Engine Oil Type:
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API Service SG or SH, SAE 5W-30 (check manual for exact viscosity based on temperature).
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Coolant Type:
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Ethylene glycol based coolant, mixed 50/50 with distilled water. Mopar Antifreeze/Coolant (MS-7170) or equivalent.
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Transmission Fluid Automatic:
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ATF+3 (Chrysler spec) or equivalent (e.g., Dexron II/III). Refer to manual for specific type.
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Brake Fluid Type:
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DOT 3 brake fluid.
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Power Steering Fluid:
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Chrysler Power Steering Fluid or Dexron II/III ATF.
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Known Issues
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Common Problems:
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Head gasket failures (especially on early 2.5L engines), oil leaks, transmission issues (worn clutches in automatics), minor electrical glitches, suspension wear (bushings, ball joints).
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Corrosion:
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Potential for rust and corrosion in areas with harsh climates, particularly around wheel wells and rocker panels.
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