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Case IH PUMA 115 PUMA 125 Multicontroller PUMA 125 PUMA 140 Multicontroller PUMA 140 PUMA 155 Multicontroller PUMA 155 Tractor Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Case IH Model: Puma Series (115, 125, 140, 155) Model Variant 1: Puma 115 Model Variant 2: Puma 125 Model Variant 3: Puma 125 Multicontroller Model Variant 4: Puma 140 Model Variant 5: Puma 140 Multicontroller Model Variant 6: Puma 155 Model Variant 7: Puma 155 Multicontroller Vehicle Type: Tractor 👋 Introduction Market Position Segment: The Case IH Puma series tractors are positioned as versatile, high-horsepower utility tractors designed for a wide range of agricultural applications, from row crop farming to livestock operations and general farm work. They are known for their comfort, performance, and advanced technology features. Competitive Analysis Key Competitors: Competes with models from John Deere (e.g., 6 Series), New Holland (e.g., T7 Series), Massey Ferguson (e.g., 5700/6700 Series), Claas (e.g., Arion Series), and Fendt (e.g., 300/500 Series). Key Features Overview Multicontroller: The 'Multicontroller' designation indicates a tractor equipped with the advanced Multicontroller armrest, offering integrated control of transmission, hydraulics, PTO, and other key functions for enhanced operator efficiency and comfort. Engine Power Range: The Puma series covers a horsepower range suitable for a variety of demanding tasks, with models like the 115 indicating around 115 engine horsepower, scaling up to the 155 model with approximately 155 engine horsepower (actual PTO horsepower will be less). Value Proposition Benefits: This service manual provides comprehensive factory-level technical data, enabling owners and technicians to perform maintenance, diagnostics, and repairs efficiently, thus saving time and money and ensuring optimal tractor performance and longevity. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Page Count Total Pages: 3760 Language Language: English Format File Format: PDF Organization Features: PDF format with digital indexing and bookmarking for efficient navigation and quick access to specific topics. Compatibility Software Requirements: Adobe PDF Reader Device Compatibility: Windows, Mac, ISO, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel and Injection System, Air Intake System, Exhaust System, Engine Coolant System, Lubrication System, Starting System, Transmission (Powershift, Semi-Powershift), Rear PTO Hydraulic, Creeper and Overdrive gearboxes Hydraulics: Primary Hydraulic Power System (Mechanical and Electro-hydraulic remote valves), Secondary Hydraulic Power System, Hydraulic Suspension, Hydraulic Steering, Hydraulic Brakes, Hydraulic 2WD/4WD System Electrical Electronic: Electrical Power System, Electronic System, Fault Codes Chassis: Front Axle, Rear Axle, Steering (Mechanical and AutoPilot), Service Brakes (Mechanical, Hydraulic, Pneumatic), Parking Brake (Mechanical, Electronic), Brake Connections, Wheels Operator Station: Frame, Shield, User Platform, Heating, Ventilation and Air-conditioning (HVAC) Implements: Front Hitch, Rear Hitch, Electronic Draft Control Pneumatic: Dedicated section for the 'PNEUMATIC SYSTEM,' likely covering air brake systems for trailers and potentially other pneumatic controls within the tractor. Procedures Included General: Introduction, Technical Maintenance, Troubleshooting Engine: Engine repair, Fuel system servicing, Injection system overhaul, Air intake system maintenance, Exhaust system repair, Coolant system flushing, Lubrication system checks, Starting system diagnostics Transmission Drivetrain: Powershift transmission repair, Semi-Powershift transmission service, PTO system maintenance, Axle servicing, Differential overhaul, Drive shaft repair, Wheel hub maintenance Hydraulics Electrical: Hydraulic system testing and repair, Pump and valve servicing, Cylinder overhaul, Hydraulic circuit troubleshooting, Electrical system diagnosis, Wiring harness inspection, Sensor testing, Fault code interpretation and resolution Brakes Steering: Brake system servicing (mechanical, hydraulic, pneumatic), Steering system repair, Wheel alignment, Suspension system maintenance Cab Frame: Cab component repair, HVAC system servicing, Frame inspection and repair, User platform maintenance Hitch Implements: Front and rear hitch adjustment and repair, Electronic draft control calibration and troubleshooting Assembly Disassembly: Comprehensive procedures for assembly and disassembly of all major components, from engine and transmission to axles and hydraulic systems. Technical Depth Level Of Detail: Comprehensive factory-level repair and service information, including detailed step-by-step procedures, specifications, diagrams, and photographic illustrations. Diagnostic Capabilities: The manual includes sections on 'FAULT CODES' and detailed troubleshooting procedures for all major systems, enabling in-depth diagnostics and problem resolution. Schematics Diagrams: Includes 'schemes' (schematics) for electrical, hydraulic, and powertrain systems, vital for understanding circuit logic and component relationships. 📊 Manual Specifications File Characteristics Searchability: Fully searchable text for quick information retrieval. Print Quality Print Ability: Printable (entire manual or selected pages) with perfect quality and perfect printing. Visual Aid Quality Zoom Capability: Zoom in capability on diagrams and pictures for clear viewing of all parts. Originality Document Source: Original Adobe document. Organization Indexing Bookmarking: Fully indexed and bookmarked by topic. Binding Type Digital Format: Digital (PDF), not a physical binding. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: FPT Industrial (Fiat Powertrain Technologies) Engine Family Engine Model Series: NEF (New Engine Family) Performance Profiles Engine Displacement Range: Typically 4.5L or 6.7L (exact for each model variant may differ, requiring specific checking within the manual). Turbocharging: Engines are equipped with turbochargers and intercoolers for optimized power and efficiency. Fuel System Injection Type: Common Rail Electronic Injection System (High-pressure injection for fuel efficiency and emissions control). Emission Controls Emission Standards: Typically Tier 3, Tier 4a, or Tier 4 Final, depending on the...
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Case IH PUMA 115 PUMA 125 Multicontroller PUMA 125 PUMA 140 Multicontroller PUMA 140 PUMA 155 Multicontroller PUMA 155 Tractor Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Case IH
Model:
Puma Series (115, 125, 140, 155)
Model Variant 1:
Puma 115
Model Variant 2:
Puma 125
Model Variant 3:
Puma 125 Multicontroller
Model Variant 4:
Puma 140
Model Variant 5:
Puma 140 Multicontroller
Model Variant 6:
Puma 155
Model Variant 7:
Puma 155 Multicontroller
Vehicle Type:
Tractor
👋 Introduction
Market Position
Segment:
The Case IH Puma series tractors are positioned as versatile, high-horsepower utility tractors designed for a wide range of agricultural applications, from row crop farming to livestock operations and general farm work. They are known for their comfort, performance, and advanced technology features.
Competitive Analysis
Key Competitors:
Competes with models from John Deere (e.g., 6 Series), New Holland (e.g., T7 Series), Massey Ferguson (e.g., 5700/6700 Series), Claas (e.g., Arion Series), and Fendt (e.g., 300/500 Series).
Key Features Overview
Multicontroller:
The 'Multicontroller' designation indicates a tractor equipped with the advanced Multicontroller armrest, offering integrated control of transmission, hydraulics, PTO, and other key functions for enhanced operator efficiency and comfort.
Engine Power Range:
The Puma series covers a horsepower range suitable for a variety of demanding tasks, with models like the 115 indicating around 115 engine horsepower, scaling up to the 155 model with approximately 155 engine horsepower (actual PTO horsepower will be less).
Value Proposition
Benefits:
This service manual provides comprehensive factory-level technical data, enabling owners and technicians to perform maintenance, diagnostics, and repairs efficiently, thus saving time and money and ensuring optimal tractor performance and longevity.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Page Count
Total Pages:
3760
Language
Language:
English
Format
File Format:
PDF
Organization Features:
PDF format with digital indexing and bookmarking for efficient navigation and quick access to specific topics.
Compatibility
Software Requirements:
Adobe PDF Reader
Device Compatibility:
Windows, Mac, ISO, iPhone, iPad, Android
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel and Injection System, Air Intake System, Exhaust System, Engine Coolant System, Lubrication System, Starting System, Transmission (Powershift, Semi-Powershift), Rear PTO Hydraulic, Creeper and Overdrive gearboxes
Hydraulics:
Primary Hydraulic Power System (Mechanical and Electro-hydraulic remote valves), Secondary Hydraulic Power System, Hydraulic Suspension, Hydraulic Steering, Hydraulic Brakes, Hydraulic 2WD/4WD System
Electrical Electronic:
Electrical Power System, Electronic System, Fault Codes
Chassis:
Front Axle, Rear Axle, Steering (Mechanical and AutoPilot), Service Brakes (Mechanical, Hydraulic, Pneumatic), Parking Brake (Mechanical, Electronic), Brake Connections, Wheels
Operator Station:
Frame, Shield, User Platform, Heating, Ventilation and Air-conditioning (HVAC)
Implements:
Front Hitch, Rear Hitch, Electronic Draft Control
Pneumatic:
Dedicated section for the 'PNEUMATIC SYSTEM,' likely covering air brake systems for trailers and potentially other pneumatic controls within the tractor.
Procedures Included
General:
Introduction, Technical Maintenance, Troubleshooting
Engine:
Engine repair, Fuel system servicing, Injection system overhaul, Air intake system maintenance, Exhaust system repair, Coolant system flushing, Lubrication system checks, Starting system diagnostics
Transmission Drivetrain:
Powershift transmission repair, Semi-Powershift transmission service, PTO system maintenance, Axle servicing, Differential overhaul, Drive shaft repair, Wheel hub maintenance
Hydraulics Electrical:
Hydraulic system testing and repair, Pump and valve servicing, Cylinder overhaul, Hydraulic circuit troubleshooting, Electrical system diagnosis, Wiring harness inspection, Sensor testing, Fault code interpretation and resolution
Brakes Steering:
Brake system servicing (mechanical, hydraulic, pneumatic), Steering system repair, Wheel alignment, Suspension system maintenance
Cab Frame:
Cab component repair, HVAC system servicing, Frame inspection and repair, User platform maintenance
Hitch Implements:
Front and rear hitch adjustment and repair, Electronic draft control calibration and troubleshooting
Assembly Disassembly:
Comprehensive procedures for assembly and disassembly of all major components, from engine and transmission to axles and hydraulic systems.
Technical Depth
Level Of Detail:
Comprehensive factory-level repair and service information, including detailed step-by-step procedures, specifications, diagrams, and photographic illustrations.
Diagnostic Capabilities:
The manual includes sections on 'FAULT CODES' and detailed troubleshooting procedures for all major systems, enabling in-depth diagnostics and problem resolution.
Schematics Diagrams:
Includes 'schemes' (schematics) for electrical, hydraulic, and powertrain systems, vital for understanding circuit logic and component relationships.
📊 Manual Specifications
File Characteristics
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Print Ability:
Printable (entire manual or selected pages) with perfect quality and perfect printing.
Visual Aid Quality
Zoom Capability:
Zoom in capability on diagrams and pictures for clear viewing of all parts.
Originality
Document Source:
Original Adobe document.
Organization
Indexing Bookmarking:
Fully indexed and bookmarked by topic.
Binding Type
Digital Format:
Digital (PDF), not a physical binding.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
FPT Industrial (Fiat Powertrain Technologies)
Engine Family
Engine Model Series:
NEF (New Engine Family)
Performance Profiles
Engine Displacement Range:
Typically 4.5L or 6.7L (exact for each model variant may differ, requiring specific checking within the manual).
Turbocharging:
Engines are equipped with turbochargers and intercoolers for optimized power and efficiency.
Fuel System
Injection Type:
Common Rail Electronic Injection System (High-pressure injection for fuel efficiency and emissions control).
Emission Controls
Emission Standards:
Typically Tier 3, Tier 4a, or Tier 4 Final, depending on the specific model year and region. Features include Diesel Oxidation Catalyst (DOC) and Diesel Particulate Filter (DPF), and potentially Selective Catalytic Reduction (SCR) for later models.
Cooling System
Cooling Method:
Liquid-cooled, pressurized system with radiator and fan.
🔧 Transmission
Standard Transmission
Powershift Options:
The Puma series often features a 18x6 or 19x6 powershift transmission (e.g., PowerShift 40 KPH or 50 KPH). The 'Multicontroller' models typically have the most advanced powershift options.
Optional Transmission
Continuous Variable Transmission:
While not explicitly listed for these specific models, some advanced Case IH tractors offer CVX/CVT transmissions. The manual may cover related systems or variations.
Additional Drive Options
Creeper Overdrive:
The manual covers 'ADDITIONAL REDUCERS Creeper' and 'ADDITIONAL REDUCERS Overdrive,' indicating options for very low speed operation or enhanced road speed for specific applications.
Pto System
Rear Pto:
Rear PTO options typically include 540/540E/1000 RPM, with the ability to change shafts for different configurations. The manual covers 'Rear PTO Hydraulic' aspects.
Transmission Type Designation
Powershift Description:
Powershift transmissions offer clutchless shifting through gear ranges, enhancing operator comfort and productivity, especially during fieldwork.
📐 Dimensions
Weight Specifications
Base Operating Weight:
Varies by model, but typically in the range of 5,500 - 7,000 kg (approx. 12,000 - 15,500 lbs). Specific figures are detailed in the manual.
Wheelbase
Wheelbase Range:
Approx. 2.5 - 2.7 meters (98 - 106 inches). Precise dimensions are model-specific and found in the manual.
Tire Size
Front Rear Tire Options:
Various tire options are available to suit different field conditions and applications. Common front tire sizes might be around 14.9R28 or 16.9R28, and rear tire sizes around 18.4R38 or 20.8R38. The manual details recommended sizes and fitments.
🛡️ Safety Features
Passive Features
Cab Rollover Protection:
ROPS (Roll-Over Protective Structure) certified cab, designed for operator safety in the event of a rollover.
Active Features
Braking System:
Comprehensive hydraulic and pneumatic braking systems for reliable stopping power. Includes service brakes and parking brake, with connections for trailer brakes.
Operator Awareness
Lighting Visibility:
Integrated lighting systems (headlights, taillights, work lights) and large glass areas for excellent visibility. The manual covers electrical system diagnostics for these features.
💡 Technology Features
Infotainment
Cab Features:
Modern cab designs focus on operator comfort with features like climate control, ergonomic seating, and intuitive control interfaces. Multicontroller models integrate many functions into a single joystick/armrest.
Driver Assistance
Autosteer Guidance:
The manual mentions 'STEERING AutoPilot,' indicating support for advanced GPS-guided autosteer systems, enhancing precision farming capabilities and reducing operator fatigue.
Auto Pilot System:
The 'STEERING AutoPilot' refers to an integrated or add-on automatic steering system, which uses GPS and other sensors to maintain a precise path, crucial for efficient field operations.
Connectivity
Telematics Data:
Later models may incorporate telematics systems (e.g., AFS Connect) for remote monitoring, diagnostics, and fleet management. The manual may touch upon the electronic systems that support these features.
Control Systems
Electronic Draft Control:
Advanced electronic draft control for precise management of rear-mounted implements, ensuring consistent working depth and improved fuel efficiency. The manual covers its calibration and operation.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 500 hours. Consult the manual for precise intervals based on operating conditions and oil specifications.
Hydraulic Fluid Change:
Recommended every 1000 or 2000 hours, depending on fluid type and operating conditions. Manual provides specific guidance.
Fuel Filter Replacement:
Regular replacement is critical, typically every 250-500 hours or as indicated by the fuel system monitor. Manual details specific filter part numbers and procedures.
Fluid Specifications
Engine Oil:
Typically API CJ-4 or CK-4 rated synthetic or semi-synthetic engine oil. SAE 15W-40 or 10W-40 recommended, depending on ambient temperature. Manual specifies exact viscosity and API rating.
Hydraulic Transmission Fluid:
Case IH TRACTOR HYDRAULIC FLUID (Hy-Tran Ultra) or equivalent. Manual specifies fluid type, capacity, and change intervals.
Coolant Type:
Proprietary or standard ELC (Extended Life Coolant) or OAT (Organic Acid Technology) coolant, typically a green or orange antifreeze. Manual specifies correct type and mixture ratio.
Known Issues
Common Troubles:
While generally reliable, common issues can include related to DEF (Diesel Exhaust Fluid) system on Tier 4 models if not maintained properly, electrical gremlins in complex systems, and wear on high-cycle components. The manual's troubleshooting section is invaluable for addressing these.
Filter Part Numbers
Engine Oil Filter:
Specific part number dependent on engine variant. Manual will provide the correct Case IH part number.
Hydraulic Filter:
Specific part number dependent on tractor configuration. Manual will provide the correct Case IH part number.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Case IH is a leading global manufacturer of agricultural equipment with a long history of innovation, tracing its roots back to the original Case company founded in 1842. Known for robust and reliable tractors.
Model Evolution
Puma Series Development:
The Puma series was introduced as a successor to earlier Case IH tractor lines, offering updated styling, improved ergonomics, more powerful engines, and advanced transmission and hydraulic options, becoming a cornerstone of Case IH's mid-to-high horsepower tractor offerings.
Production Locations
Manufacturing Sites:
Case IH tractors are manufactured globally. Puma series tractors are primarily produced at Case IH facilities in Europe (e.g., St. Valentin, Austria) and potentially North America.
🏆 Awards & Recognition
Industry Recognitions
Product Awards:
While specific awards for the Puma series models aren't listed here, Case IH tractors are consistently recognized for innovation, performance, and operator comfort within the agricultural industry through various trade publications and shows.
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