CHERY Bonus 3 A19 Service Repair Manual Wiring Diagram
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🏷️ Basic Information Identification Make: Chery Model: Bonus 3 Model Code: A19 Generation Generation Name: First Generation (A19) Codes Chassis Code: A19 👋 Introduction Market Position Segment: Subcompact Sedan/Hatchback Target Audience: Budget-conscious consumers seeking economical transportation. Competitive Analysis Competitors: Competes with vehicles like the Hyundai Accent, Kia Rio, Chevrolet Aveo, and other entry-level sedans and hatchbacks from Asian manufacturers. Key Features Value Proposition: Affordability, practicality, and basic transportation functionality. Design Philosophy: Functional and straightforward design, prioritizing cost-effectiveness and ease of manufacturing. 📋 Manual Details Coverage Areas Primary Regions: Global (with specific focus on markets where Chery Bonus 3 was sold) Language: Likely English (typical for international service manuals of this era, though Chinese originals exist) Page Count Total Pages: 1740 Manual Type Type: Workshop Service and Repair Manual with Wiring Diagrams Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, timing, cooling, lubrication Engine Management: Fuel injection, ignition, emissions control, sensors, ECU diagnosis Transmission Manual: Disassembly, assembly, repair, clutch system Transmission Automatic: Diagnosis, fluid service, major component repair (if applicable variants exist) Drivetrain: Front-wheel drive axle shafts, differential (if applicable) Suspension: Front and rear suspension components, alignment, shock absorbers, springs Steering: Power steering system, steering column, steering rack Brakes: Front and rear brake systems (discs/drums), ABS, brake fluid Electrical System: Battery, charging system, starting system, lighting, horn, wipers, washers Wiring Diagrams: Comprehensive circuit diagrams for all major systems (engine, chassis, body, comfort) Climate Control: HVAC system diagnosis, refrigerant handling, components Body: Body panel removal/installation, door mechanisms, glass, interior trim Chassis: Frame/unibody structure inspection and repair (if applicable) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components Diagnostics: OBD-II diagnostic codes, component testing procedures Component Replacement: Detailed procedures for replacing engine, transmission, suspension, brake, and electrical parts Specifications Data: Torque values, clearances, fluid capacities, electrical resistance Wiring Harness Repair: Pinout diagrams, connector identification, repair techniques Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repairs. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely, due to its nature as a digital workshop manual, allowing for keyword searches. Print Quality Quality: Designed for clear reproduction of diagrams and text. Quality depends on the source scan/creation. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format, but intended for printing on standard paper) File Size Size: 270 MB (indicates high resolution images and comprehensive content) ⚙️ Engine Specifications Primary Engine Engine Code Common: Likely variants of Chery's ACTECO family, e.g., SQR477F or similar Engine Type: Inline 4-cylinder, naturally aspirated petrol engine Displacement: Commonly 1.3L or 1.5L (e.g., 1297cc or 1497cc, depending on exact variant covered) Performance Horsepower: Approx. 80-100 hp (depending on specific engine and market tuning) Torque: Approx. 100-130 Nm (depending on specific engine and market tuning) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Likely a Bosch, Denso, or Delphi ECU system, covered extensively in the wiring diagrams. 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 4-speed Automatic Transmission (AT) (Availability may vary by market/year) Features Clutch Type: Single dry plate clutch for manual transmissions Fluid Specifications Manual Transmission Fluid: Likely API GL-4, SAE 75W-90 or 80W-90 gear oil (specific part numbers and viscosity grades detailed in manual) Automatic Transmission Fluid: Dexron III or equivalent (if AT is offered, specific type detailed in manual) 📐 Dimensions Exterior Length: Approx. 4130 mm (for sedan variant) Width: Approx. 1650 mm Height: Approx. 1530 mm Wheelbase Wheelbase: Approx. 2465 mm Weights Curb Weight: Approx. 1050-1150 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Results: Information on specific crash test ratings (e.g., C-NCAP) would be detailed in market-specific documentation or aftermarket reviews, not typically in a service manual itself, but the manual would cover safety system repairs. Active Features ABS: Anti-lock Braking System (ABS) likely optional or standard on higher trims, detailed repair and diagnosis in manual. Ebd: Electronic Brakeforce Distribution (EBD) often paired with ABS, covered in electrical and brake sections. Passive Features Airbags: Front driver and passenger airbags (likely), detailed airbag system diagnosis and replacement procedures are critical and covered. Seatbelts: Pre-tensioner seatbelts (likely), maintenance and function covered. 💡 Technology Features Infotainment Head Unit: Basic AM/FM radio with CD/MP3 player, possibly USB and AUX inputs. Higher trims might have a small LCD screen. Speaker System: Likely 4-6 speaker basic audio system. Driver Assistance Parking Sensors: Optional on higher trims, rear sensors likely. Connectivity Bluetooth: May be available on higher trim levels for hands-free calling. Instrument Cluster Features: Analog speedometer, tachometer, fuel gauge, and coolant temperature gauge. Some warning lights and digital odometer. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km or 6 months,...
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely, due to its nature as a digital workshop manual, allowing for keyword searches.
Print Quality
Quality:
Designed for clear reproduction of diagrams and text. Quality depends on the source scan/creation.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format, but intended for printing on standard paper)
File Size
Size:
270 MB (indicates high resolution images and comprehensive content)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
Likely variants of Chery's ACTECO family, e.g., SQR477F or similar
Engine Type:
Inline 4-cylinder, naturally aspirated petrol engine
Displacement:
Commonly 1.3L or 1.5L (e.g., 1297cc or 1497cc, depending on exact variant covered)
Performance
Horsepower:
Approx. 80-100 hp (depending on specific engine and market tuning)
Torque:
Approx. 100-130 Nm (depending on specific engine and market tuning)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Likely a Bosch, Denso, or Delphi ECU system, covered extensively in the wiring diagrams.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MT)
Optional
Type:
4-speed Automatic Transmission (AT) (Availability may vary by market/year)
Features
Clutch Type:
Single dry plate clutch for manual transmissions
Fluid Specifications
Manual Transmission Fluid:
Likely API GL-4, SAE 75W-90 or 80W-90 gear oil (specific part numbers and viscosity grades detailed in manual)
Automatic Transmission Fluid:
Dexron III or equivalent (if AT is offered, specific type detailed in manual)
📐 Dimensions
Exterior
Length:
Approx. 4130 mm (for sedan variant)
Width:
Approx. 1650 mm
Height:
Approx. 1530 mm
Wheelbase
Wheelbase:
Approx. 2465 mm
Weights
Curb Weight:
Approx. 1050-1150 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Results:
Information on specific crash test ratings (e.g., C-NCAP) would be detailed in market-specific documentation or aftermarket reviews, not typically in a service manual itself, but the manual would cover safety system repairs.
Active Features
ABS:
Anti-lock Braking System (ABS) likely optional or standard on higher trims, detailed repair and diagnosis in manual.
Ebd:
Electronic Brakeforce Distribution (EBD) often paired with ABS, covered in electrical and brake sections.
Passive Features
Airbags:
Front driver and passenger airbags (likely), detailed airbag system diagnosis and replacement procedures are critical and covered.
Seatbelts:
Pre-tensioner seatbelts (likely), maintenance and function covered.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM radio with CD/MP3 player, possibly USB and AUX inputs. Higher trims might have a small LCD screen.
Speaker System:
Likely 4-6 speaker basic audio system.
Driver Assistance
Parking Sensors:
Optional on higher trims, rear sensors likely.
Connectivity
Bluetooth:
May be available on higher trim levels for hands-free calling.
Instrument Cluster
Features:
Analog speedometer, tachometer, fuel gauge, and coolant temperature gauge. Some warning lights and digital odometer.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months, whichever comes first (specific recommendation in manual).
Air Filter Replacement:
Every 20,000 km or as needed (detailed in manual).
Spark Plug Replacement:
Every 40,000-60,000 km (depending on plug type specified in manual).
Timing Belt Replacement:
Critical! Typically 60,000-100,000 km or every 4-5 years (refer to manual for exact interval and recommended part numbers).
Fluid Specifications
Engine Oil Type:
Likely 5W-30 or 10W-40, API SN or higher (refer to manual for exact specification and API rating).
Fluid Capacities
Engine Oil Capacity:
Approx. 3.5-4.0 liters with filter change (refer to manual).
Coolant Capacity:
Approx. 5.0-6.0 liters of 50/50 coolant/water mix (refer to manual).
Known Issues
Common Problems General:
Minor electrical gremlins, suspension wear (bushings), occasional engine sensor issues, catalytic converter concerns on older high-mileage units. Manual provides diagnostic tools for these.
Maintenance Focus Areas:
Regularly checking and replacing ignition components (plugs, coils), maintaining cooling system integrity, and ensuring correct fluid levels and types.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chery Automobile Co., Ltd., a Chinese state-owned automotive manufacturer.
Establishment Year:
1997
Model Evolution
Introduction Year:
Around 2010-2013 (exact year varies by market introduction)
Platform Sharing:
The A19 platform was also used for other Chery models, sharing many components.
Production
Manufacturing Locations:
Primarily China, with potential assembly in other international markets through CKD/SKD kits or joint ventures.
Production Status
Current Production:
Likely discontinued in many primary markets, replaced by newer Chery models, but service information remains relevant for existing vehicles.
🏆 Awards & Recognition
Recognitions
Awards:
As an entry-level vehicle, specific significant awards are less common. Focus was on affordability and basic utility in its segment. Detailed internal Chery awards or specific market recognitions might exist but are not widely publicized globally.
Ratings
Fuel Economy Ratings:
Designed for competitive fuel economy within its class. Specific EPA or equivalent ratings depend on the market and engine/transmission configuration.
Certifications
Emission Standards:
Designed to meet prevailing emissions standards of the markets it was sold in (e.g., Euro IV, China emission standards).
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