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Chevrolet HHR LS LT 2LT SS Models 2006-2008 Service Repair Workshop Manual Download PDF

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🏷️ Basic Information Identification Make: Chevrolet Model: HHR Model Years Covered: 2006, 2007, 2008 Trim Levels Covered: LS, LT, 2LT, SS Codes Platform: GM Delta Platform (shared with Cobalt, Ion, G5) 👋 Introduction Market Position Segment: Compact Crossover SUV / Retro-styled Hatchback Competitive Analysis Competitors: Scion xB, Kia Soul, Nissan Cube (retro styling), other compact SUVs/hatchbacks of the era Key Features Design Inspiration: Retro-inspired, reminiscent of the 1950s and '60s American vehicles, particularly the Chevrolet Nomad. Versatility: Offers a unique blend of hatchback practicality and SUV-like styling and seating position. 📋 Manual Details Coverage Areas Content Scope: Complete factory service, repair, and workshop procedures Page Count Estimated Pages: Hundreds (specific number not provided, but described as 'hundreds of pages') Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components, timing, lubrication, cooling, exhaust Engine Electrical: Ignition system, fuel injection, emissions control, sensors, starter, alternator, battery Transmission Manual: Manual transmission removal, installation, internal repairs, clutch system Transmission Automatic: Automatic transmission removal, installation, internal repairs, torque converter, fluid service Drivetrain: Front-wheel drive axle shafts, differentials, CV joints Suspension: Front suspension, rear suspension, struts, shock absorbers, control arms, ball joints, bushings Steering: Power steering system, steering column, tie rods, steering gear Brakes: Front and rear brake systems, rotors, pads, calipers, hydraulic lines, ABS, parking brake Electrical System Chassis: Lighting, wipers, horn, power windows, power locks, seats, mirrors Body And Frame: Body panels, doors, hood, tailgate, interior trim, chassis components HVAC: Heating, ventilation, air conditioning system service and repair Restraints: Airbag system, seat belts, SRS module diagnostics and repair Diagnostic Troubleshooting: Systematic troubleshooting guides, fault code interpretation, wiring diagrams Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Routine Service: Oil changes, tire rotations, brake inspections, battery checks Component Replacement: Step-by-step instructions for replacing all major components Overhaul Rebuild: Detailed procedures for engine and transmission overhauls/rebuilds Diagnosis Repair: Troubleshooting and repair of mechanical and electrical faults Wiring Diagrams: Comprehensive electrical circuit diagrams for all systems Torque Specifications: Precise torque values for all fasteners and critical components Technical Depth Depth: Professional-grade, covering from basic maintenance to complete overhauls and advanced diagnostics Detail Level: Highly detailed with step-by-step instructions, exploded diagrams, and photos 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Printable on demand (single pages or entire manual) Binding Type Binding: Digital (no physical binding) Paper Type Paper Quality: N/A (digital format) Usage Rights Usage: Lifetime use on unlimited computers, no expiry or renewal fees Compatibility Operating Systems: Fully compatible with Windows and MAC computers ⚙️ Engine Specifications Primary Engine Engine Ls Lt 2Lt: 2.2L Ecotec Inline-4 (L61) Engine Ss: 2.0L Turbocharged Ecotec Inline-4 (LSJ) Performance Hp 2.2L: 140 hp @ 5600 rpm Torque 2.2L: 145 lb-ft @ 4000 rpm Hp 2.0L Turbocharged: 260 hp @ 5300 rpm Torque 2.0L Turbocharged: 260 lb-ft @ 2500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Ls Lt 2Lt: 5-speed Manual Transmission (M86) Transmission Ss: 5-speed Manual Transmission (Getrag F23) Optional Transmission Ls Lt 2Lt: 4-speed Automatic Transmission (4T45-E) Transmission Ss: 4-speed Automatic Transmission (4T45-E) Features Drivetrain Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Length: Approx. 168.0 inches Width: Approx. 69.1 inches Height: Approx. 63.0 inches Wheelbase: Approx. 104.3 inches Cargo Cargo Volume Rear Seats Up: Approx. 25.2 cubic feet Cargo Volume Rear Seats Down: Approx. 62.7 cubic feet Weights Curb Weight Ls Lt: Approx. 3000-3100 lbs Curb Weight Ss: Approx. 3100-3200 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star (driver and passenger) for 2006-2007 models NHTSA Side Impact: 5-star (front), 4-star (rear) for 2006-2007 models IIHS Moderate Overlap Frontal Offset: Good (for models equipped with optional side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) on some models Passive Features Airbags: Frontal airbags, optional side-curtain airbags 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional satellite radio, and upgraded sound systems. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Auxiliary Input: Optional auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first), using synthetic oil Air Filter Replacement: Every 30,000 miles or as needed based on inspection Cabin Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement 2.2L: Every 100,000 miles (uses Iridium type plugs) Spark Plug Replacement 2.0L Turbo: Every 60,000 miles (uses Iridium type plugs) Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (GM dexos1 approved if applicable, otherwise GM standard) Engine Oil Capacity: 4.4 quarts (4.2 liters) with filter for 2.2L; 4.8 quarts (4.5 liters) with filter for 2.0L Turbo Coolant Type: GM DEX-COOL® (Orange) Extended Life Antifreeze/Coolant Transmission Fluid Type Auto: Dexron...
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Chevrolet HHR LS LT 2LT SS Models 2006-2008 Service Repair Workshop Manual Download PDF
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
HHR
Model Years Covered:
2006, 2007, 2008
Trim Levels Covered:
LS, LT, 2LT, SS
Codes
Platform:
GM Delta Platform (shared with Cobalt, Ion, G5)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV / Retro-styled Hatchback
Competitive Analysis
Competitors:
Scion xB, Kia Soul, Nissan Cube (retro styling), other compact SUVs/hatchbacks of the era
Key Features
Design Inspiration:
Retro-inspired, reminiscent of the 1950s and '60s American vehicles, particularly the Chevrolet Nomad.
Versatility:
Offers a unique blend of hatchback practicality and SUV-like styling and seating position.
📋 Manual Details
Coverage Areas
Content Scope:
Complete factory service, repair, and workshop procedures
Page Count
Estimated Pages:
Hundreds (specific number not provided, but described as 'hundreds of pages')
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, timing, lubrication, cooling, exhaust
Engine Electrical:
Ignition system, fuel injection, emissions control, sensors, starter, alternator, battery
Transmission Manual:
Manual transmission removal, installation, internal repairs, clutch system
Transmission Automatic:
Automatic transmission removal, installation, internal repairs, torque converter, fluid service
Drivetrain:
Front-wheel drive axle shafts, differentials, CV joints
Suspension:
Front suspension, rear suspension, struts, shock absorbers, control arms, ball joints, bushings
Steering:
Power steering system, steering column, tie rods, steering gear
Brakes:
Front and rear brake systems, rotors, pads, calipers, hydraulic lines, ABS, parking brake
Electrical System Chassis:
Lighting, wipers, horn, power windows, power locks, seats, mirrors
Body And Frame:
Body panels, doors, hood, tailgate, interior trim, chassis components
HVAC:
Heating, ventilation, air conditioning system service and repair
Restraints:
Airbag system, seat belts, SRS module diagnostics and repair
Diagnostic Troubleshooting:
Systematic troubleshooting guides, fault code interpretation, wiring diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Routine Service:
Oil changes, tire rotations, brake inspections, battery checks
Component Replacement:
Step-by-step instructions for replacing all major components
Overhaul Rebuild:
Detailed procedures for engine and transmission overhauls/rebuilds
Diagnosis Repair:
Troubleshooting and repair of mechanical and electrical faults
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all systems
Torque Specifications:
Precise torque values for all fasteners and critical components
Technical Depth
Depth:
Professional-grade, covering from basic maintenance to complete overhauls and advanced diagnostics
Detail Level:
Highly detailed with step-by-step instructions, exploded diagrams, and photos
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Printable on demand (single pages or entire manual)
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper Quality:
N/A (digital format)
Usage Rights
Usage:
Lifetime use on unlimited computers, no expiry or renewal fees
Compatibility
Operating Systems:
Fully compatible with Windows and MAC computers
⚙️ Engine Specifications
Primary Engine
Engine Ls Lt 2Lt:
2.2L Ecotec Inline-4 (L61)
Engine Ss:
2.0L Turbocharged Ecotec Inline-4 (LSJ)
Performance
Hp 2.2L:
140 hp @ 5600 rpm
Torque 2.2L:
145 lb-ft @ 4000 rpm
Hp 2.0L Turbocharged:
260 hp @ 5300 rpm
Torque 2.0L Turbocharged:
260 lb-ft @ 2500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Ls Lt 2Lt:
5-speed Manual Transmission (M86)
Transmission Ss:
5-speed Manual Transmission (Getrag F23)
Optional
Transmission Ls Lt 2Lt:
4-speed Automatic Transmission (4T45-E)
Transmission Ss:
4-speed Automatic Transmission (4T45-E)
Features
Drivetrain Layout:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 168.0 inches
Width:
Approx. 69.1 inches
Height:
Approx. 63.0 inches
Wheelbase:
Approx. 104.3 inches
Cargo
Cargo Volume Rear Seats Up:
Approx. 25.2 cubic feet
Cargo Volume Rear Seats Down:
Approx. 62.7 cubic feet
Weights
Curb Weight Ls Lt:
Approx. 3000-3100 lbs
Curb Weight Ss:
Approx. 3100-3200 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (driver and passenger) for 2006-2007 models
NHTSA Side Impact:
5-star (front), 4-star (rear) for 2006-2007 models
IIHS Moderate Overlap Frontal Offset:
Good (for models equipped with optional side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) on some models
Passive Features
Airbags:
Frontal airbags, optional side-curtain airbags
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional satellite radio, and upgraded sound systems.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), using synthetic oil
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement 2.2L:
Every 100,000 miles (uses Iridium type plugs)
Spark Plug Replacement 2.0L Turbo:
Every 60,000 miles (uses Iridium type plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (GM dexos1 approved if applicable, otherwise GM standard)
Engine Oil Capacity:
4.4 quarts (4.2 liters) with filter for 2.2L; 4.8 quarts (4.5 liters) with filter for 2.0L Turbo
Coolant Type:
GM DEX-COOL® (Orange) Extended Life Antifreeze/Coolant
Transmission Fluid Type Auto:
Dexron VI Automatic Transmission Fluid
Transmission Fluid Type Manual:
GM manual transmission fluid (specific type varies, consult manual)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
E Brake Cable Stretching:
Reports of parking brake cables stretching, leading to reduced effectiveness.
ABS Sensor Failure:
Occasional failure of ABS wheel speed sensors causing ABS/Traction Control warning lights.
Power Steering Pump:
Potential for early failure of the electric power steering pump or motor.
Oil Consumption 2.2L:
Some early 2.2L Ecotec engines could experience higher than normal oil consumption.
📚 Vehicle History
Brand Heritage
Brand Lineage:
Chevrolet, a division of General Motors, has a long history of producing popular American vehicles.
Model Evolution
Introduction Year:
2005 (for the 2006 model year)
Platform Shared:
Based on GM's Delta platform, shared with models like the Chevrolet Cobalt and Pontiac G5.
Ss Variant Introduction:
The high-performance SS model was introduced for the 2007 model year.
Production
Manufacturing Location:
Lordstown, Ohio, USA
Production Years:
2006-2010
🏆 Awards & Recognition
Recognitions
Ii Hs Top Safety Pick:
Some HHR models received good ratings from IIHS, though often dependent on optional equipment.
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