🏷️ Basic Information Identification Make: Chevrolet Model: Kalos Model Designation: T200/T250 Platform: GM Gamma Platform (Shared with Daewoo Gentra/Nexia/Lacetti, Pontiac G3, Suzuki Swift+) Generation Generation Name: First Generation Generation Years: 2002-2011 Codes Internal Chassis Codes: T200 (pre-facelift), T250 (facelift) 👋 Introduction Market Position Segment: Subcompact / Compact Car Target Market: Budget-conscious consumers, first-time car buyers, urban commuters Competitive Analysis Key Competitors: Ford Fiesta, Volkswagen Polo, Opel/Vauxhall Corsa, Peugeot 206, Renault Clio, Toyota Yaris Key Features Value Proposition: Affordable transportation, practical design, reasonable fuel economy Manual Benefit: Empowers owners to perform maintenance and repairs, saving time and money 📋 Manual Details Coverage Areas Covered Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Comprehensive (Exact count not specified, but described as 'complete' and 'packed with all the information you need') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine cooling, engine fuel system, engine electrical, lubrication system, ignition system, emissions control Transmission: Manual transmission, automatic transmission (if applicable), clutch system, driveline, axle shafts Brakes: Brake system components (discs, drums, pads, shoes), hydraulic system, parking brake, ABS (if equipped) Steering: Steering system, power steering, steering column, tie rods, ball joints Suspension: Front suspension, rear suspension, shock absorbers, struts, springs, control arms, wheel bearings Electrical: Battery, charging system (alternator, starter), lighting system, instrument cluster, power windows, power locks, wipers, horns, fuse box diagrams, wiring diagrams Body: Body exterior (panels, doors, hood, trunk, bumpers), interior trim, seats, glass, mirrors, roof systems HVAC: Heating, ventilation, and air conditioning (HVAC) system components, operation, and repair Diagnostic: Troubleshooting procedures, diagnostic trouble codes (DTCs), diagnostic tools and techniques Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotation Repair: Component removal and installation, major overhauls, replacement of worn or damaged parts Troubleshooting: Diagnosis of common problems, step-by-step diagnostic flowcharts, symptom-based troubleshooting Rebuilding: Detailed instructions for engine and transmission rebuilding Electrical Diagnostics: Wiring diagrams interpretation, circuit testing, component diagnostics Body Repair: Panel replacement, dent repair, glass replacement procedures Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission overhauls Target Audience: Do-it-yourself enthusiasts and professional mechanics Detail Level: Step-by-step instructions with highly detailed exploded pictures and diagrams 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable within PDF reader (standard for professionally produced PDFs) Print Quality Printability: Fully Printable Image Quality: Top quality diagrams and illustrations Binding Type Type: Digital Download (PDF) Paper Type Type: N/A (Digital) Software Requirements PDF Reader: Adobe PDF Reader Compression Utility: WinZip (or similar unzipping software) Compatibility Operating Systems: All Versions of Windows & Mac Zoom Capability Zoom: YES ⚙️ Engine Specifications Primary Engine Engine Code: Various, commonly F14D3 (1.4L) and F16D3 (1.6L) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.4 Liters (1399 cc) and 1.6 Liters (1598 cc) Bore X Stroke 1.4L: Approx. 75.0 mm x 76.0 mm Bore X Stroke 1.6L: Approx. 79.0 mm x 81.5 mm Performance Horsepower 1.4L: Approximately 94 PS (93 hp / 69 kW) at 6400 rpm Torque 1.4L: Approximately 130 Nm (96 lb-ft) at 3800 rpm Horsepower 1.6L: Approximately 105 PS (104 hp / 77 kW) at 6000 rpm Torque 1.6L: Approximately 145 Nm (107 lb-ft) at 3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 95 RON (or as per owner's manual) Cooling System Cooling Medium: Water-cooled Lubrication System Oil Capacity: Approximately 3.5 - 4.0 liters (refer to manual for exact capacity and type) Recommended Oil Viscosity: 5W-30, 10W-40 (refer to manual for specific climate and application) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (often optional on higher trims or certain engine variants) Features Manual Gear Ratios: Specific ratios are detailed within the manual. Automatic Features: Lock-up torque converter (typical for its era) Fluid Type Manual Fluid Specification: API GL-4, SAE 75W-90 or 80W-90 Gear Oil (refer to manual for exact specification) Fluid Type Automatic Fluid Specification: Dexron III or equivalent (refer to manual for exact specification) 📐 Dimensions Exterior Body Styles: 5-door Hatchback, 4-door Sedan Length: Approx. 3995 mm (Hatchback), 4330 mm (Sedan) (pre-facelift T200) Width: Approx. 1710 mm Height: Approx. 1490 mm Wheelbase: Approx. 2500 mm Weights Curb Weight: Approx. 1050 - 1150 kg (depending on body style and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for early models, T200, with dual front airbags) Active Features ABS: Available on higher trims or as an option Ebd: Often paired with ABS, if equipped Passive Features Airbags: Driver and front passenger airbags (standard or optional depending on market and year) Seatbelts: Front and rear seat belts, pre-tensioners for front seats Body Structure: Reinforced safety cage construction 💡 Technology Features Infotainment Audio System: Factory fitted radio with CD player, AM/FM...