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Chrysler 300C SRT-8 2004 2005 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300C SRT-8 Year: 2004-2005 Generation Platform: LX Platform (second generation) Codes Engine Code: Hemi 6.1L (2006 model year and later, but relevant to the SRT-8 performance focus) 👋 Introduction Market Position Segment: Full-size Luxury Sedan / Performance Sedan Positioning: High-performance variant of the Chrysler 300, blending American luxury with muscle car power. Competitive Analysis Competitors: BMW 5 Series, Mercedes-Benz E-Class, Cadillac CTS-V, Dodge Charger SRT-8 (shared platform but different focus). Key Features Performance Focus: Emphasis on the SRT-8's performance capabilities, including its potent engine and sport-tuned chassis. User Benefit: Enables owners and technicians to perform professional-level maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Covered Models: Chrysler 300C SRT-8 Covered Years: 2004, 2005 Page Count Estimated Pages: Extensive (typical workshop manuals are 1000+ pages) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Delivery Method: Electronic Delivery via Email Printability Printable: Yes 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Lubrication System, Cooling System, Fuel System, Ignition System, Emission Control System Drivetrain Systems: Transmission (Automatic), Drivetrain Components (Axles, Driveshaft, Differentials) Chassis Systems: Brakes, Steering, Suspension (Front and Rear), Wheels and Tires Electrical Systems: Power Distribution, Lighting, Instruments and Gauges, Audio System, Body Electrical (Wipers, Horn, Locks), Powertrain Control Module (PCM), Anti-lock Braking System (ABS) Body Systems: Body Construction, Exterior Trim, Interior Trim, Doors, Windows, Seats, HVAC System Procedures Included Routine Maintenance: Tune-ups, Oil and Filter Changes, Fluid Checks and Replenishments, Filter Replacements, Belt Inspections Repair Procedures: Engine Component Removal and Installation, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnostics and Repair Diagnostics: Troubleshooting charts, Symptom-based diagnostics, Diagnostic Trouble Codes (DTCs) Assemblies Disassemblies: Complete disassembly and reassembly of major vehicle components and sub-assemblies Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls User Level: Primarily for mechanical technicians, assumes familiarity with general automotive practices and procedures Special Tools: Identification and usage of specific Chrysler special tools Proprietary Components: Instructions for proprietary components, referencing manufacturer instructions where applicable 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High Resolution, suitable for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 (though the 6.1L Hemi debuted in the 2006 SRT-8, the manual likely covers the platform's foundational engine, which in the 300C was a 5.7L Hemi. This manual is for the SRT-8, implying the higher-performance variant). Displacement: 5.7L (for base 300C) / 6.1L (for SRT-8, introduced in 2006. Manual likely covers the 6.1L for the SRT-8 designation). Performance Horsepower: 360 hp (estimated for 5.7L) / 425 hp (for 6.1L SRT-8) Torque: 390 lb-ft (estimated for 5.7L) / 420 lb-ft (for 6.1L SRT-8) Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPFI) Fuel Type: Premium Unleaded Gasoline Engine Features Valve Train: Overhead Valve (OHV) with Hemispherical Combustion Chambers Cylinder Block Material: Cast Iron Cylinder Head Material: Aluminum 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (W5A580) Optional Optional Transmission: N/A for SRT-8 (This model typically came exclusively with the automatic) Features Transmission Features: Electronically Controlled, Driver-Adaptive Automatic Transmission Transmission Fluid Fluid Type: ATF+4 (Mopar) Fluid Capacity: Approximately 10-12 quarts (check manual for exact capacity) 📐 Dimensions Exterior Wheelbase: 120.0 inches (3048 mm) Length: 197.8 inches (5024 mm) Width: 74.1 inches (1882 mm) Height: 58.4 inches (1483 mm) Weights Curb Weight: Approximately 4150-4250 lbs (1882-1928 kg) Gross Vehicle Weight Rating: Approx. 5300 lbs (2404 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for both driver and passenger) IIHS Front Offset Crash Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control Electronic Stability Control: Standard Electronic Stability Control (ESC) Passive Features Airbags: Front Airbags, Side Curtain Airbags Seatbelts: Pretensioning Seatbelts 💡 Technology Features Infotainment Infotainment System: Optional Boston Acoustics premium audio system, available Navigation System, CD/MP3 player. Driver Assistance Driver Assistance Features: ParkSense Rear Park Assist (Optional) Connectivity Connectivity Options: Optional SiriusXM Satellite Radio 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles (9,600 km) or 6 months, whichever comes first (under normal driving conditions). Transmission Fluid Change: Recommended every 60,000 miles (96,000 km) or as per severe service schedule. Engine Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed. Spark Plug Replacement: Every 100,000 miles (160,000 km) for most Hemi engines. Fluid Specifications Engine Oil Specification: SAE 5W-20 (API Certified) Engine Oil Capacity: 7 quarts (6.6 liters) with filter (for 5.7L Hemi) / 7 quarts (6.6 liters) with filter (for 6.1L Hemi) Coolant Type: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (5/150,000 mile) Brake Fluid Type: DOT 3 Known Issues Common Issues: Water pump leaks, power steering pump issues, transmission solenoid failures, exhaust manifold cracks (less common on SRT-8), electronic throttle control problems. 📚 Vehicle...
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Chrysler 300C SRT-8 2004 2005 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300C SRT-8
Year:
2004-2005
Generation
Platform:
LX Platform (second generation)
Codes
Engine Code:
Hemi 6.1L (2006 model year and later, but relevant to the SRT-8 performance focus)
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan / Performance Sedan
Positioning:
High-performance variant of the Chrysler 300, blending American luxury with muscle car power.
Competitive Analysis
Competitors:
BMW 5 Series, Mercedes-Benz E-Class, Cadillac CTS-V, Dodge Charger SRT-8 (shared platform but different focus).
Key Features
Performance Focus:
Emphasis on the SRT-8's performance capabilities, including its potent engine and sport-tuned chassis.
User Benefit:
Enables owners and technicians to perform professional-level maintenance and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Covered Models:
Chrysler 300C SRT-8
Covered Years:
2004, 2005
Page Count
Estimated Pages:
Extensive (typical workshop manuals are 1000+ pages)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Electronic Delivery via Email
Printability
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Lubrication System, Cooling System, Fuel System, Ignition System, Emission Control System
Drivetrain Systems:
Transmission (Automatic), Drivetrain Components (Axles, Driveshaft, Differentials)
Chassis Systems:
Brakes, Steering, Suspension (Front and Rear), Wheels and Tires
Electrical Systems:
Power Distribution, Lighting, Instruments and Gauges, Audio System, Body Electrical (Wipers, Horn, Locks), Powertrain Control Module (PCM), Anti-lock Braking System (ABS)
Body Systems:
Body Construction, Exterior Trim, Interior Trim, Doors, Windows, Seats, HVAC System
Procedures Included
Routine Maintenance:
Tune-ups, Oil and Filter Changes, Fluid Checks and Replenishments, Filter Replacements, Belt Inspections
Repair Procedures:
Engine Component Removal and Installation, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnostics and Repair
Diagnostics:
Troubleshooting charts, Symptom-based diagnostics, Diagnostic Trouble Codes (DTCs)
Assemblies Disassemblies:
Complete disassembly and reassembly of major vehicle components and sub-assemblies
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls
User Level:
Primarily for mechanical technicians, assumes familiarity with general automotive practices and procedures
Special Tools:
Identification and usage of specific Chrysler special tools
Proprietary Components:
Instructions for proprietary components, referencing manufacturer instructions where applicable
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High Resolution, suitable for printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8 (though the 6.1L Hemi debuted in the 2006 SRT-8, the manual likely covers the platform's foundational engine, which in the 300C was a 5.7L Hemi. This manual is for the SRT-8, implying the higher-performance variant).
Displacement:
5.7L (for base 300C) / 6.1L (for SRT-8, introduced in 2006. Manual likely covers the 6.1L for the SRT-8 designation).
Performance
Horsepower:
360 hp (estimated for 5.7L) / 425 hp (for 6.1L SRT-8)
Torque:
390 lb-ft (estimated for 5.7L) / 420 lb-ft (for 6.1L SRT-8)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPFI)
Fuel Type:
Premium Unleaded Gasoline
Engine Features
Valve Train:
Overhead Valve (OHV) with Hemispherical Combustion Chambers
Cylinder Block Material:
Cast Iron
Cylinder Head Material:
Aluminum
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (W5A580)
Optional
Optional Transmission:
N/A for SRT-8 (This model typically came exclusively with the automatic)
Features
Transmission Features:
Electronically Controlled, Driver-Adaptive Automatic Transmission
Transmission Fluid
Fluid Type:
ATF+4 (Mopar)
Fluid Capacity:
Approximately 10-12 quarts (check manual for exact capacity)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Length:
197.8 inches (5024 mm)
Width:
74.1 inches (1882 mm)
Height:
58.4 inches (1483 mm)
Weights
Curb Weight:
Approximately 4150-4250 lbs (1882-1928 kg)
Gross Vehicle Weight Rating:
Approx. 5300 lbs (2404 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for both driver and passenger)
IIHS Front Offset Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control
Electronic Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags:
Front Airbags, Side Curtain Airbags
Seatbelts:
Pretensioning Seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Optional Boston Acoustics premium audio system, available Navigation System, CD/MP3 player.
Driver Assistance
Driver Assistance Features:
ParkSense Rear Park Assist (Optional)
Connectivity
Connectivity Options:
Optional SiriusXM Satellite Radio
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (9,600 km) or 6 months, whichever comes first (under normal driving conditions).
Transmission Fluid Change:
Recommended every 60,000 miles (96,000 km) or as per severe service schedule.
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for most Hemi engines.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 (API Certified)
Engine Oil Capacity:
7 quarts (6.6 liters) with filter (for 5.7L Hemi) / 7 quarts (6.6 liters) with filter (for 6.1L Hemi)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (5/150,000 mile)
Brake Fluid Type:
DOT 3
Known Issues
Common Issues:
Water pump leaks, power steering pump issues, transmission solenoid failures, exhaust manifold cracks (less common on SRT-8), electronic throttle control problems.
📚 Vehicle History
Brand Heritage
Heritage:
Chrysler has a long history of producing large, comfortable sedans and, with the SRT division, powerful performance vehicles.
Model Evolution
Generation Details:
The Chrysler 300 debuted for the 2005 model year on the LX platform. The SRT-8 variant, featuring the potent 6.1L Hemi, was introduced for the 2006 model year, building upon the success of the initial launch.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Performance Awards:
Often praised for its V8 power and aggressive styling, a benchmark for American performance sedans.
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