2004 Chrysler 300M Concorde & Intrepid Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Intrepid Year: 2004 Codes Platform Code: LH 👋 Introduction Market Position Segment: Full-size luxury sedan (300M), Full-size sedan (Concorde, Intrepid) Competitive Analysis Competitors: Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Nissan Maxima Key Features Distinctive Attributes: Chrysler 300M: European-influenced styling, powerful V6 engine, luxury appointments. Concorde/Intrepid: Spacious interiors, comfortable ride, strong V6 engine options. Target Audience Demographic: Families, executive drivers, those seeking comfortable and powerful American sedans. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Page Count Estimated Page Count: Varies by specific OEM publication, typically 1500+ pages for full service manuals covering multiple models/engines Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine systems, lubrication, cooling, fuel, exhaust, ignition control, emissions control, transaxle Chassis: Suspension, steering, brakes, driveline, tires/wheels, frame & bumpers Electrical Body: Audio/Video, chime/buzzer, clock, electronic control modules (ECMs), heated systems, horn, instrument cluster, lamps, message systems, power systems, restraints (airbags, seatbelts), speed control, vehicle theft security, wipers/washers, wiring Procedures Included Maintenance: Lubrication, fluid changes, filter replacement, scheduled inspections Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation Repair: Component removal, installation, adjustment, and overhaul procedures Calibration: Electronic control module (ECM) programming and relearn procedures, sensor calibration Technical Depth Depth: Detailed workshop procedures, step-by-step instructions with diagrams, torque specifications, electrical schematics, diagnostic strategies 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Quality: Digital, high-resolution for clear viewing and printing of diagrams and text Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 300M: 3.5L High Output V6 (EGD) Engine Concorde Intrepid: 2.7L V6 (EER), 3.2L V6 (EHE), 3.5L V6 (EGW, EGD) Performance Horsepower 300M 3.5Ho: 250 hp @ 6400 rpm Torque 300M 3.5Ho: 255 lb-ft @ 3900 rpm Horsepower Concorde Intrepid 3.5: 234-235 hp @ 6400 rpm Torque Concorde Intrepid 3.5: 241-242 lb-ft @ 4000 rpm Fuel System Type: Sequential Multi-Port Fuel Injection (MPI) Engine Management System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-near-Plug (CNP) Engine Construction Block Material: Aluminum Cylinder Head Material: Aluminum 🔧 Transmission Standard Type: 4-speed automatic transaxle Model Code: 42LE Optional Type: N/A (All models featured automatic transaxles) Features Modes: Driver-selectable AutoStick (manual shifting capability) Fluid Specifications Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase: Approximately 113.0 inches (2870 mm) Length 300M: Approximately 199.9 inches (5078 mm) Length Concorde Intrepid: Approximately 203.7 inches (5174 mm) Width: Approximately 74.4 inches (1890 mm) Height: Approximately 57.7 inches (1465 mm) Weights Curb Weight Approx: 3400-3700 lbs (1542-1678 kg) Gross Vehicle Weight Rating Approx: 4600-4900 lbs (2087-2223 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger - specific year may vary slightly) NHTSA Side Impact: 4-Star (Front and Rear Passenger - specific year may vary slightly) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, optional side curtain airbags (availability varies by model and trim) Seatbelts: Three-point front and rear seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Optional Infinity audio systems, AM/FM CD/Cassette players, available premium sound systems Climate Control: Manual or Automatic Climate Control, optional dual-zone climate control Driver Assistance Cruise Control: Standard cruise control (Speed Control) Security: Vehicle theft security system, remote keyless entry Connectivity Gauges: Illuminated instrument cluster with tachometer and trip computer 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, using synthetic blend or full synthetic oil Transmission Fluid Change Interval: Every 30,000-60,000 miles (48,000-96,000 km), or as per severe service recommendations Coolant Flush Interval: Every 30,000 miles (48,000 km) or 2 years, using appropriate Mopar OAT coolant Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified, meets MS-6395 specification) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) OAT coolant, color typically orange or pink Power Steering Fluid: Chrysler MS-5901 or equivalent Brake Fluid: DOT 3 Known Issues Head Gaskets: Some earlier 2.7L V6 engines (EER) were prone to head gasket failures. Later models and the 3.2L/3.5L engines generally have better reliability. Transmission Hard Shifts: The 42LE transaxle can sometimes develop hard shifting or delayed engagement, often related to solenoid issues or fluid degradation. Suspension Components: Wear in ball joints, tie rod ends, and control arm bushings can lead to steering looseness and premature tire wear. Radiator Leaks: Plastic end tanks on radiators can develop leaks over time. 📚 Vehicle History Brand Heritage Manufacturer: Chrysler (division of DaimlerChrysler at the time) Model Evolution Lh Platform: These models are part of Chrysler's LH platform, introduced in the early 1990s, known for its cab-forward design and transverse engine layout. 300M Development: The 300M was a more premium and...
Chrysler HOAT (Hybrid Organic Acid Technology) OAT coolant, color typically orange or pink
Power Steering Fluid:
Chrysler MS-5901 or equivalent
Brake Fluid:
DOT 3
Known Issues
Head Gaskets:
Some earlier 2.7L V6 engines (EER) were prone to head gasket failures. Later models and the 3.2L/3.5L engines generally have better reliability.
Transmission Hard Shifts:
The 42LE transaxle can sometimes develop hard shifting or delayed engagement, often related to solenoid issues or fluid degradation.
Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings can lead to steering looseness and premature tire wear.
Radiator Leaks:
Plastic end tanks on radiators can develop leaks over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (division of DaimlerChrysler at the time)
Model Evolution
Lh Platform:
These models are part of Chrysler's LH platform, introduced in the early 1990s, known for its cab-forward design and transverse engine layout.
300M Development:
The 300M was a more premium and performance-oriented variant, evolving from the LHS model, with a focus on European driving dynamics and styling.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
Production Years Lh Cars:
1993-2004 (Concorde and Intrepid), 1999-2004 (300M)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Chrysler 300M was named to Car and Driver's 10Best list in 2000, recognizing its blend of performance, luxury, and value.
Ratings
Consumer Reports:
Reviews from consumer reporting agencies often highlighted comfort and ride quality, but noted potential reliability concerns with certain powertrain components in earlier years.
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