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CHRYSLER ASPEN 2007-2009 Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Aspen Year: 2007-2009 Codes Chassis Code: JC 👋 Introduction Market Position Market Position: The Chrysler Aspen was a full-size luxury SUV positioned to compete with established domestic and international rivals, offering a spacious interior, powerful V8 engine options, and available all-wheel drive. It targeted families and individuals seeking comfort, capability, and a premium experience. Competitive Analysis Competitive Analysis: Competed against vehicles like the Chevrolet Tahoe/Suburban, GMC Yukon/Yukon XL, Ford Expedition, Lincoln Navigator, Cadillac Escalade, Toyota Sequoia, and Nissan Armada during its production run. The Aspen aimed to differentiate itself through distinctive styling, a comfortable ride, and the inclusion of Chrysler's signature HEMI V8 engine. Key Features Key Features: Available 5.7L HEMI V8 engine, luxurious interior appointments, optional Stow 'n Go seating (in earlier models/related platforms, though less prominent in Aspen), rear-seat entertainment systems, navigation, advanced safety features, and a robust towing capacity. 📋 Manual Details Coverage Areas Coverage Areas: Complete mechanical, electrical, body, and chassis systems. Includes diagnostic procedures, repair instructions, and maintenance schedules for all components and sub-systems. Page Count Page Count: Approximately 1,800+ Manual Type Manual Type: Factory Authorized Repair Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine (including 4.7L V8, 5.7L HEMI V8), Transmission (545RFE 5-speed automatic), Drivetrain (4WD/AWD systems), Brakes (ABS, EBD, traction control), Suspension (front and rear independent), Steering, HVAC, Fuel System, Cooling System, Exhaust System, Electrical System (including body control module, powertrain control module), Interior/Exterior Lighting, Body & Frame, Restraint Systems (Airbags), Diagnostic Trouble Codes (DTCs). Procedures Included Procedures Included: Routine maintenance, scheduled servicing, detailed disassembly and reassembly of all mechanical and electrical components, troubleshooting guides for common and uncommon issues, diagnostic procedures, wiring diagrams, component locations, specifications for torque, clearances, and adjustments, body repair, and specialized tool usage. Technical Depth Technical Depth: Comprehensive, from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and body panel replacement. Includes factory procedures for diagnostics and repair. 📊 Manual Specifications File Format File Format: Searchable PDF, high-resolution images and diagrams Print Quality Print Quality: Printable to industry-standard paper sizes Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 4.7L SOHC V8 (PowerTech) Performance 4.7L V8 Horsepower: 303 hp @ 5650 rpm 4.7L V8 Torque: 327 lb-ft @ 3950 rpm 5.7L Hemi V8 Horsepower: 345 hp @ 5000 rpm (varies by year/tuning) 5.7L Hemi V8 Torque: 375 lb-ft @ 4000 rpm (varies by year/tuning) Fuel System Fuel System: Multi-port fuel injection (MPI) Engine Management Engine Management System: Chrysler's enhanced Powertrain Control Module (PCM) with integrated diagnostics. Cooling System Cooling System Type: Pressurized liquid cooling system 🔧 Transmission Standard Transmission Standard: 5-speed automatic (545RFE) Optional Transmission Optional: Not applicable, 545RFE was standard for both engines. Features Transmission Features: Electronically controlled with overdrive, torque converter clutch, AutoStick manual shifting capability. Drivetrain Drivetrain Options: Rear-wheel drive (RWD) and All-wheel drive (AWD) Fluid Type Transmission Fluid Type: Chrysler ATF+4 (Mopar) Fluid Capacity Transmission Fluid Capacity: Approximately 11.7 quarts (11.1 liters) total capacity, dry fill. 📐 Dimensions Exterior Wheelbase: 120.0 inches (3,048 mm) Length: 200.8 inches (5,100 mm) Width: 79.1 inches (2,009 mm) Height: 72.5 inches (1,842 mm) Interior Seating Capacity: 7-passenger Cargo Cargo Volume Behind 3Rd Row: 16.0 cubic feet (453 liters) Cargo Volume Behind 2Nd Row: 43.1 cubic feet (1,220 liters) Cargo Volume Max: 98.3 cubic feet (2,783 liters) Weights Curb Weight Approx: 5,100 - 5,300 lbs (2,313 - 2,404 kg) Towing Capacity Max: 7,300 lbs (3,311 kg) Payload Capacity Max: Approx. 1,350 lbs (612 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance Rating: 4 out of 5 stars (Varies by model year and specific test conditions) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist, Traction Control System (TCS), Electronic Stability Program (ESP), ParkView Rear Back-Up Camera (available). Passive Features Passive Safety Features: Front advanced multi-stage airbags, Supplemental side-curtain airbags (all rows), front seat-mounted side airbags, energy-absorbing steering column, crumple zones, side-impact door beams, LATCH child seat anchors. 💡 Technology Features Infotainment Infotainment System: Chrysler's MyGIG infotainment system (optional), featuring AM/FM radio, CD player, DVD audio, MP3 playback, available SiriusXM Satellite Radio, and optional navigation system. Hard drive for music storage. Display Screen: Available 6.5-inch touchscreen display. Driver Assistance Driver Assistance Features: Rear parking assist sensors, ParkView Rear Back-Up Camera (optional). Connectivity Connectivity Options: Available Bluetooth hands-free calling (Uconnect), auxiliary audio input jack. Comfort Convenience Comfort Convenience Features: Power adjustable pedals, power liftgate, remote keyless entry, remote start, heated front and second-row seats (optional), power sunroof (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type. Refer to manual for specific recommendations (e.g., severe vs. normal...
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CHRYSLER ASPEN 2007-2009 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Aspen
Year:
2007-2009
Codes
Chassis Code:
JC
👋 Introduction
Market Position
Market Position:
The Chrysler Aspen was a full-size luxury SUV positioned to compete with established domestic and international rivals, offering a spacious interior, powerful V8 engine options, and available all-wheel drive. It targeted families and individuals seeking comfort, capability, and a premium experience.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Chevrolet Tahoe/Suburban, GMC Yukon/Yukon XL, Ford Expedition, Lincoln Navigator, Cadillac Escalade, Toyota Sequoia, and Nissan Armada during its production run. The Aspen aimed to differentiate itself through distinctive styling, a comfortable ride, and the inclusion of Chrysler's signature HEMI V8 engine.
Key Features
Key Features:
Available 5.7L HEMI V8 engine, luxurious interior appointments, optional Stow 'n Go seating (in earlier models/related platforms, though less prominent in Aspen), rear-seat entertainment systems, navigation, advanced safety features, and a robust towing capacity.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete mechanical, electrical, body, and chassis systems. Includes diagnostic procedures, repair instructions, and maintenance schedules for all components and sub-systems.
Page Count
Page Count:
Approximately 1,800+
Manual Type
Manual Type:
Factory Authorized Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (including 4.7L V8, 5.7L HEMI V8), Transmission (545RFE 5-speed automatic), Drivetrain (4WD/AWD systems), Brakes (ABS, EBD, traction control), Suspension (front and rear independent), Steering, HVAC, Fuel System, Cooling System, Exhaust System, Electrical System (including body control module, powertrain control module), Interior/Exterior Lighting, Body & Frame, Restraint Systems (Airbags), Diagnostic Trouble Codes (DTCs).
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, detailed disassembly and reassembly of all mechanical and electrical components, troubleshooting guides for common and uncommon issues, diagnostic procedures, wiring diagrams, component locations, specifications for torque, clearances, and adjustments, body repair, and specialized tool usage.
Technical Depth
Technical Depth:
Comprehensive, from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and body panel replacement. Includes factory procedures for diagnostics and repair.
📊 Manual Specifications
File Format
File Format:
Searchable PDF, high-resolution images and diagrams
Print Quality
Print Quality:
Printable to industry-standard paper sizes
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.7L SOHC V8 (PowerTech)
Performance
4.7L V8 Horsepower:
303 hp @ 5650 rpm
4.7L V8 Torque:
327 lb-ft @ 3950 rpm
5.7L Hemi V8 Horsepower:
345 hp @ 5000 rpm (varies by year/tuning)
5.7L Hemi V8 Torque:
375 lb-ft @ 4000 rpm (varies by year/tuning)
Fuel System
Fuel System:
Multi-port fuel injection (MPI)
Engine Management
Engine Management System:
Chrysler's enhanced Powertrain Control Module (PCM) with integrated diagnostics.
Cooling System
Cooling System Type:
Pressurized liquid cooling system
🔧 Transmission
Standard
Transmission Standard:
5-speed automatic (545RFE)
Optional
Transmission Optional:
Not applicable, 545RFE was standard for both engines.
Features
Transmission Features:
Electronically controlled with overdrive, torque converter clutch, AutoStick manual shifting capability.
Drivetrain
Drivetrain Options:
Rear-wheel drive (RWD) and All-wheel drive (AWD)
Fluid Type
Transmission Fluid Type:
Chrysler ATF+4 (Mopar)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 11.7 quarts (11.1 liters) total capacity, dry fill.
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3,048 mm)
Length:
200.8 inches (5,100 mm)
Width:
79.1 inches (2,009 mm)
Height:
72.5 inches (1,842 mm)
Interior
Seating Capacity:
7-passenger
Cargo
Cargo Volume Behind 3Rd Row:
16.0 cubic feet (453 liters)
Cargo Volume Behind 2Nd Row:
43.1 cubic feet (1,220 liters)
Cargo Volume Max:
98.3 cubic feet (2,783 liters)
Weights
Curb Weight Approx:
5,100 - 5,300 lbs (2,313 - 2,404 kg)
Towing Capacity Max:
7,300 lbs (3,311 kg)
Payload Capacity Max:
Approx. 1,350 lbs (612 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Rating:
4 out of 5 stars (Varies by model year and specific test conditions)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist, Traction Control System (TCS), Electronic Stability Program (ESP), ParkView Rear Back-Up Camera (available).
Passive Features
Passive Safety Features:
Front advanced multi-stage airbags, Supplemental side-curtain airbags (all rows), front seat-mounted side airbags, energy-absorbing steering column, crumple zones, side-impact door beams, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Chrysler's MyGIG infotainment system (optional), featuring AM/FM radio, CD player, DVD audio, MP3 playback, available SiriusXM Satellite Radio, and optional navigation system. Hard drive for music storage.
Display Screen:
Available 6.5-inch touchscreen display.
Driver Assistance
Driver Assistance Features:
Rear parking assist sensors, ParkView Rear Back-Up Camera (optional).
Connectivity
Connectivity Options:
Available Bluetooth hands-free calling (Uconnect), auxiliary audio input jack.
Comfort Convenience
Comfort Convenience Features:
Power adjustable pedals, power liftgate, remote keyless entry, remote start, heated front and second-row seats (optional), power sunroof (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type. Refer to manual for specific recommendations (e.g., severe vs. normal duty).
Tire Rotation Interval:
Every 7,500 miles (12,000 km) or as per tire manufacturer recommendations.
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km) or as per severe service schedule, particularly for towing or heavy use.
Spark Plug Replacement Interval:
4.7L V8: ~100,000 miles; 5.7L HEMI V8: ~100,000 miles (using recommended iridium plugs).
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 (for both 4.7L and 5.7L HEMI V8 engines), API certified. Check manual for specific viscosity recommendations based on climate.
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a pink or orange color, mixed 50/50 with distilled water. Equivalent to Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula.
Brake Fluid Specification:
DOT 3 or DOT 4.
Power Steering Fluid Specification:
Chrysler Power Steering Fluid or equivalent ATF+4.
Known Issues
Known Issues:
Potential for early transmission wear (especially if not maintained), occasional issues with power window regulators, HVAC blower motor failures, and minor electrical gremlins. Some reports of water pump leaks or alternator failures. HEMI engines may exhibit lifter tick if oil maintenance is neglected.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler, a historic American automotive manufacturer, has a long lineage of producing versatile and often luxurious vehicles, including iconic sedans, minivans, and trucks. The Aspen was part of Chrysler's expansion into the SUV market during a period of significant platform sharing within the DaimlerChrysler era.
Model Evolution
Model Evolution:
The Chrysler Aspen was introduced for the 2007 model year as a new entrant in the large luxury SUV segment. It shared its platform with the Dodge Durango, utilizing Chrysler's 'JC' platform. It was produced for only three model years (2007-2009) before being discontinued due to market shifts and the company's strategic refocusing.
Production
Production Years:
2007, 2008, 2009
Production Location
Production Location:
Newark, New Jersey, USA (at the Newark Assembly Plant)
🏆 Awards & Recognition
Recognitions
Recognitions:
While the Aspen itself did not garner numerous specific awards, it was part of a segment that consistently saw vehicles recognized for family hauling, towing capability, and overall value. Its HEMI engine was frequently praised for its power and refinement in automotive reviews.
Ratings
Ratings:
Consumer satisfaction ratings varied by year and publication, often reflecting a typical mix for large SUVs of that era, balancing comfort and capability with fuel economy concerns.
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