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2007 Chrysler Crossfire Service & Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2007 👋 Introduction Market Position Market Position: The Chrysler Crossfire occupied a niche segment as a sporty, rear-wheel-drive coupe and convertible, positioned as an attainable performance car with European styling and engineering influence. Competitive Analysis Competitive Analysis: Competed with vehicles like the Ford Mustang, Chevrolet Camaro, Nissan 350Z, and entry-level luxury coupes from European manufacturers, often differentiating itself with its unique styling and Mercedes-Benz underpinnings. Key Features Key Features: Rear-wheel-drive platform, distinctive styling, supercharged V6 engine (in most variants), focus on driving dynamics, availability in coupe and roadster body styles. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical Systems, Climate Control, Body & Frame, Interior, Exterior, Diagnostics, Troubleshooting, Maintenance Page Count Page Count: Extensive (specific page count not provided, but implied to be comprehensive for a service manual) Manual Type Manual Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (digital, online access) 📖 Manual Coverage Systems Covered Engine Systems: 3.2L SOHC V6 (Supercharged), Engine Mechanical, Fuel Delivery, Ignition System, Cooling System, Lubrication System, Exhaust System, Emissions Control Transmission Systems: 6-Speed Manual Transmission, 5-Speed Automatic Transmission (Kits: NAG1/722.6), Clutch System, Drivetrain Components (Rear Axle, Driveshafts) Chassis Systems: Front and Rear Suspension, Steering System (Power Steering), Brake System (ABS, EBD, Traction Control), Wheels and Tires Electrical Systems: Wiring Diagrams, Battery, Charging System, Starting System, Lighting, Instrumentation, Power Accessories, Body Control Module (BCM), Powertrain Control Module (PCM), Antitheft System, Audio System, Climate Control Module Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspection/Replacement, Tire Rotation Repair Procedures: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Body Panel Repair, Interior Trim Replacement Diagnostic Procedures: Fault Code Retrieval and Interpretation (OBD-II), Component Testing, Wiring Harness Diagnosis, Sensor Testing, Actuator Testing, Troubleshooting Flowcharts Body And Frame Procedures: Body panel removal and installation, door and lid adjustments, interior trim panel replacement, convertible top diagnostics and repair (Roadster), chassis alignment. Technical Depth Technical Depth: Comprehensive: Covers basic maintenance, component replacement, advanced diagnostics, and full repair procedures for all major vehicle systems. Wiring Diagrams: Detailed and system-specific wiring schematics are included for all major electrical systems, crucial for diagnosing electrical faults. 📊 Manual Specifications File Format File Format: Software/Digital (likely PDF or proprietary format with search capabilities) Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Completeness Completeness: Official and comprehensive, covering all aspects of vehicle repair and maintenance. Designed for professional technicians and advanced DIYers. Searchability Searchability: Software format typically allows for keyword searching, providing quick access to specific topics and procedures. ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L SOHC 18-Valve V6 (Supercharged) Engine Displacement: 3199 cc (3.2 Liters) Bore X Stroke: 89.6 mm x 84.0 mm Compression Ratio: 8.8:1 Engine Code: 112 E32 ML (from Mercedes-Benz M112 family) Performance Horsepower Gross: 215 hp @ 6000 rpm (Standard), 240 hp @ 6000 rpm (Supercharged Roadster/SRT-6) Torque Gross: 220 lb-ft @ 3000 rpm (Standard), 245 lb-ft @ 3000 rpm (Supercharged Roadster/SRT-6) Engine Torque Curve: Supercharged V6 provides a broad and accessible torque band from low RPMs, contributing to responsive acceleration. Fuel System Fuel Induction: Sequential Multi-Port Fuel Injection (MPI) with Supercharger (where applicable) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Fuel Tank Capacity: 60 Liters (15.9 Gallons) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission Optional Transmission Type: 5-Speed Automatic Transmission (NAG1 / 722.6) Features Clutch Type: Hydraulic Actuation (Manual Transmission) Transmission Fluid Spec: MB 236.12 (NAG1 Automatic), GL-4 SAE 75W-90 (Manual) Final Drive Ratio: 3.45:1 (Manual), 2.82:1 (Automatic) Automatic Transmission Modes: Includes Comfort (C) and Sport (S) shifting modes. 📐 Dimensions Exterior Length: 4020 mm (158.3 inches) Width: 1760 mm (69.3 inches) Height: 1330 mm (52.4 inches) Wheelbase: 2400 mm (94.5 inches) Front Track: 1494 mm (58.8 inches) Rear Track: 1478 mm (58.2 inches) Ground Clearance: Approximately 120 mm (4.7 inches), varies slightly by suspension setup. Weights Curb Weight: Approx. 1500-1550 kg (3300-3420 lbs), varies by body style and transmission Gross Vehicle Weight Rating: Not specified, but typically around 1900-2000 kg Payload Capacity: Not specified, typically around 400-500 lbs Cargo Cargo Volume: Approx. 0.25 m³ (9.0 cubic feet) for Coupe, slightly less for Roadster with top up. 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Frontal Crash: 4 stars (Driver & Passenger). Side Impact: 4 stars (Front), 5 stars (Rear). Rollover: 4 stars. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Passive Safety Features: Frontal Airbags (Driver & Passenger), Side-Impact Airbags (Door Mounted), Seatbelt Pretensioners, Crumple Zones, Roll-Over Protection (Roadster) Seat Belt System: Three-point inertia-reel seat belts with load...
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2007 Chrysler Crossfire Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Year:
2007
👋 Introduction
Market Position
Market Position:
The Chrysler Crossfire occupied a niche segment as a sporty, rear-wheel-drive coupe and convertible, positioned as an attainable performance car with European styling and engineering influence.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Ford Mustang, Chevrolet Camaro, Nissan 350Z, and entry-level luxury coupes from European manufacturers, often differentiating itself with its unique styling and Mercedes-Benz underpinnings.
Key Features
Key Features:
Rear-wheel-drive platform, distinctive styling, supercharged V6 engine (in most variants), focus on driving dynamics, availability in coupe and roadster body styles.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical Systems, Climate Control, Body & Frame, Interior, Exterior, Diagnostics, Troubleshooting, Maintenance
Page Count
Page Count:
Extensive (specific page count not provided, but implied to be comprehensive for a service manual)
Manual Type
Manual Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (digital, online access)
📖 Manual Coverage
Systems Covered
Engine Systems:
3.2L SOHC V6 (Supercharged), Engine Mechanical, Fuel Delivery, Ignition System, Cooling System, Lubrication System, Exhaust System, Emissions Control
Transmission Systems:
6-Speed Manual Transmission, 5-Speed Automatic Transmission (Kits: NAG1/722.6), Clutch System, Drivetrain Components (Rear Axle, Driveshafts)
Chassis Systems:
Front and Rear Suspension, Steering System (Power Steering), Brake System (ABS, EBD, Traction Control), Wheels and Tires
Electrical Systems:
Wiring Diagrams, Battery, Charging System, Starting System, Lighting, Instrumentation, Power Accessories, Body Control Module (BCM), Powertrain Control Module (PCM), Antitheft System, Audio System, Climate Control Module
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspection/Replacement, Tire Rotation
Repair Procedures:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Body Panel Repair, Interior Trim Replacement
Diagnostic Procedures:
Fault Code Retrieval and Interpretation (OBD-II), Component Testing, Wiring Harness Diagnosis, Sensor Testing, Actuator Testing, Troubleshooting Flowcharts
Body And Frame Procedures:
Body panel removal and installation, door and lid adjustments, interior trim panel replacement, convertible top diagnostics and repair (Roadster), chassis alignment.
Technical Depth
Technical Depth:
Comprehensive: Covers basic maintenance, component replacement, advanced diagnostics, and full repair procedures for all major vehicle systems.
Wiring Diagrams:
Detailed and system-specific wiring schematics are included for all major electrical systems, crucial for diagnosing electrical faults.
📊 Manual Specifications
File Format
File Format:
Software/Digital (likely PDF or proprietary format with search capabilities)
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Completeness
Completeness:
Official and comprehensive, covering all aspects of vehicle repair and maintenance. Designed for professional technicians and advanced DIYers.
Searchability
Searchability:
Software format typically allows for keyword searching, providing quick access to specific topics and procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.2L SOHC 18-Valve V6 (Supercharged)
Engine Displacement:
3199 cc (3.2 Liters)
Bore X Stroke:
89.6 mm x 84.0 mm
Compression Ratio:
8.8:1
Engine Code:
112 E32 ML (from Mercedes-Benz M112 family)
Performance
Horsepower Gross:
215 hp @ 6000 rpm (Standard), 240 hp @ 6000 rpm (Supercharged Roadster/SRT-6)
Torque Gross:
220 lb-ft @ 3000 rpm (Standard), 245 lb-ft @ 3000 rpm (Supercharged Roadster/SRT-6)
Engine Torque Curve:
Supercharged V6 provides a broad and accessible torque band from low RPMs, contributing to responsive acceleration.
Fuel System
Fuel Induction:
Sequential Multi-Port Fuel Injection (MPI) with Supercharger (where applicable)
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Fuel Tank Capacity:
60 Liters (15.9 Gallons)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission
Optional
Transmission Type:
5-Speed Automatic Transmission (NAG1 / 722.6)
Features
Clutch Type:
Hydraulic Actuation (Manual Transmission)
Transmission Fluid Spec:
MB 236.12 (NAG1 Automatic), GL-4 SAE 75W-90 (Manual)
Final Drive Ratio:
3.45:1 (Manual), 2.82:1 (Automatic)
Automatic Transmission Modes:
Includes Comfort (C) and Sport (S) shifting modes.
📐 Dimensions
Exterior
Length:
4020 mm (158.3 inches)
Width:
1760 mm (69.3 inches)
Height:
1330 mm (52.4 inches)
Wheelbase:
2400 mm (94.5 inches)
Front Track:
1494 mm (58.8 inches)
Rear Track:
1478 mm (58.2 inches)
Ground Clearance:
Approximately 120 mm (4.7 inches), varies slightly by suspension setup.
Weights
Curb Weight:
Approx. 1500-1550 kg (3300-3420 lbs), varies by body style and transmission
Gross Vehicle Weight Rating:
Not specified, but typically around 1900-2000 kg
Payload Capacity:
Not specified, typically around 400-500 lbs
Cargo
Cargo Volume:
Approx. 0.25 m³ (9.0 cubic feet) for Coupe, slightly less for Roadster with top up.
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Frontal Crash: 4 stars (Driver & Passenger). Side Impact: 4 stars (Front), 5 stars (Rear). Rollover: 4 stars.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Passive Safety Features:
Frontal Airbags (Driver & Passenger), Side-Impact Airbags (Door Mounted), Seatbelt Pretensioners, Crumple Zones, Roll-Over Protection (Roadster)
Seat Belt System:
Three-point inertia-reel seat belts with load limiters and pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD audio system. Optional navigation system available on higher trims. Uconnect hands-free communication system not available for this model year.
Driver Assistance
Driver Assistance Features:
Standard features include ABS, ESP, and Traction Control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist.
Connectivity
Connectivity Options:
Limited connectivity; primarily focused on audio input (CD, possibly aux input depending on trim/options). No Bluetooth or USB connectivity standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first.
Engine Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (Long Life Platinum or Iridium)
Coolant Flush And Replacement:
Every 50,000 miles or 5 years.
Brake Fluid Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Specification:
SAE 0W-40 Synthetic (API SN or higher, MB-Approval 229.5 recommended)
Engine Oil Capacity:
7.5 Liters (7.9 Quarts) with filter change
Coolant Specification:
Chrysler OAT (Organic Additive Technology) Pink Coolant or equivalent (50/50 mix with distilled water)
Power Steering Fluid:
ATF+4 (Type 9602) or equivalent
Brake Fluid Type:
DOT 4 (or DOT 3 as a minimum)
Known Issues
Known Issues:
Potential for wheel bearing noise, occasional ABS/ESP sensor faults, early model water pump leaks, interior trim rattles, and some electrical connector issues. Supercharger belt tensioner wear.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler, an American automotive manufacturer with a long history dating back to 1925, has a legacy of producing a wide range of vehicles from luxury sedans to performance cars.
Model Evolution
Model Evolution:
The Crossfire was developed by Chrysler's performance division and based on the Mercedes-Benz R170 SLK platform, utilizing a significant portion of its engineering and components. It was designed to offer a distinctly American take on a European-style sports car.
Platform Sharing:
Built on a shortened version of the Mercedes-Benz SLK (R170) chassis, inheriting much of its suspension, steering, and powertrain components, including the V6 engine.
Production
Production Years:
2004-2008
Manufacturing Location:
Karmann factory in Osnabrück, Germany
Production Numbers:
Total production across all model years was around 80,000 units.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific major awards for the 2007 model are not widely cited, the Crossfire was generally praised for its distinctive styling and European driving feel. It received positive reviews for its performance, particularly the SRT-6 variant.
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