CHRYSLER CROSSFIRE Digital Workshop Repair Manual 2003-2007
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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Generation Generation Years: 2004-2008 Codes Platform: R170 (Mercedes-Benz SLK) 👋 Introduction Market Position Positioning: Sporty, rear-wheel-drive coupe and convertible positioned as a stylish, performance-oriented niche vehicle. Competitive Analysis Competitors: BMW Z4, Porsche Boxster, Audi TT, Nissan 350Z. Key Features Design Origin: Based on the Mercedes-Benz R170 SLK platform, contributing to its premium feel and engineering. Unique Selling Points: Distinctive styling, rear-wheel-drive dynamics, potent V6 engines, shared Mercedes-Benz technology. 📋 Manual Details Coverage Areas Covered Years: 2003-2007 Page Count Estimated Page Count: 1500+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including engine removal/installation, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling. Engine Performance: Fuel system, ignition system, emissions control, engine tuning, diagnostics. Transmission Manual: Repair and overhaul procedures for the Getrag 6-speed manual transmission. Transmission Automatic: Repair and overhaul procedures for the Mercedes-Benz 5G-TRONIC automatic transmission. Drivetrain: Front suspension, rear suspension, steering system, drive shafts, differentials. Brakes: Hydraulic system, ABS, ESP, brake calipers, rotors, pads, lines, parking brake. Electrical: Complete wiring diagrams, fuses, relays, battery, starter, alternator, lighting, power windows, locks, mirrors, seats. Body And Chassis: Body panels, doors, hood, trunk, bumpers, glass, interior trim, frame, chassis components. HVAC: Heating, ventilation, air conditioning system components and service. Infotainment: Audio system, navigation (if equipped), controls. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations. Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution. Repairs: Step-by-step repair instructions for all major vehicle systems. Rebuilds: Complete engine and transmission rebuild procedures, including disassembly, inspection, and reassembly. Restoration: Detailed information for refurbishing and restoring older vehicles. Component Replacement: Instructions for replacing common wear items and major components. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and bodywork. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with printable pages. Print Quality Printability: Designed for easy printing of individual sections or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M112 (E32 ML) Configuration: 3.2L SOHC V6 Horsepower: 215 hp @ 6000 rpm Torque: 229 lb-ft @ 3000 rpm Performance Supercharged Engine Code: M112 (E32 ML) with Supercharger Supercharged Configuration: 3.2L SOHC V6 Supercharged (Crossfire SRT-6) Supercharged Horsepower: 330 hp @ 6100 rpm (SRT-6) Supercharged Torque: 330 lb-ft @ 3600 rpm (SRT-6) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: Premium Unleaded (91 Octane or higher) 🔧 Transmission Standard Transmission Type Standard: 6-Speed Manual (Getrag) Optional Transmission Type Optional: 5-Speed Automatic (Mercedes-Benz 5G-TRONIC) Features Transmission Features: Rear-wheel drive configuration for all models. Manual transmission features a self-adjusting clutch. 📐 Dimensions Exterior Length: 160.4 inches (Coupe), 161.1 inches (Roadster) Width: 69.4 inches Height: 53.2 inches (Coupe), 52.8 inches (Roadster) Wheelbase: 96.9 inches Cargo Trunk Volume: Approx. 7.7 cu ft (Coupe), Approx. 5.4 cu ft (Roadster, top up) Weights Curb Weight: Approx. 3,230 lbs (Coupe), Approx. 3,445 lbs (Roadster) 🛡️ Safety Features Ratings NHTSA Ratings: Likely 4-star frontal crash ratings, typical for vehicles of this era (specific data may vary). Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS). Passive Features Passive Safety: Driver and passenger front airbags, side airbags, roll-over protection bars (Roadster). 💡 Technology Features Infotainment Audio System: Optional Infinity audio system with CD player, AM/FM radio. Later models may offer auxiliary input. Driver Assistance Driver Aids: Cruise control, power-adjustable seats (optional), heated seats (optional). Connectivity Connectivity Features: Limited by era, primarily focused on in-car entertainment. No Bluetooth or smartphone integration typically found. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended). Major Service Interval: Refer to manual for specific intervals for spark plugs, drive belts, coolant, and transmission fluid. Typically around 30,000-60,000 miles for major services. Fluid Specifications Engine Oil Type: SAE 0W-40 Synthetic (e.g., Chrysler MS-10892) Coolant Type: Mopar Antifreeze/Coolant HOAT (50/50 mix with distilled water) Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: GL-4 SAE 75W-85 or GL-4 SAE 75W-90 (refer to manual for specific capacity). Transmission Fluid Automatic: MB 236.10 or MB 236.14 Automatic Transmission Fluid (ATF) (e.g., ATF+4 for some interpretations, but Mercedes spec is preferred). Known Issues Common Wear Items: Clutch wear (manual transmission), suspension bushings, wheel bearings, ignition coils, fuel pump. Srt-6 Specific Issues: Supercharger belt wear, intercooler leaks, potential ECU issues related to heat. 📚 Vehicle History Brand Heritage Chrysler Heritage: Chrysler, an American automotive manufacturer with a long history of producing a range of vehicles, from family sedans to performance cars. Model Evolution Crossfire Development: Developed by DaimlerChrysler, leveraging Mercedes-Benz technology and platforms to create a niche sports car. Production Production...
Limited by era, primarily focused on in-car entertainment. No Bluetooth or smartphone integration typically found.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended).
Major Service Interval:
Refer to manual for specific intervals for spark plugs, drive belts, coolant, and transmission fluid. Typically around 30,000-60,000 miles for major services.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (e.g., Chrysler MS-10892)
Coolant Type:
Mopar Antifreeze/Coolant HOAT (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 SAE 75W-85 or GL-4 SAE 75W-90 (refer to manual for specific capacity).
Transmission Fluid Automatic:
MB 236.10 or MB 236.14 Automatic Transmission Fluid (ATF) (e.g., ATF+4 for some interpretations, but Mercedes spec is preferred).
Supercharger belt wear, intercooler leaks, potential ECU issues related to heat.
📚 Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler, an American automotive manufacturer with a long history of producing a range of vehicles, from family sedans to performance cars.
Model Evolution
Crossfire Development:
Developed by DaimlerChrysler, leveraging Mercedes-Benz technology and platforms to create a niche sports car.
Production
Production Years:
2003-2008
Manufacturing Location:
Karmann factory in Osnabrück, Germany (contract manufacturer for Chrysler).
🏆 Awards & Recognition
Recognitions
Industry Acknowledgments:
While not a recipient of major mainstream awards, the Crossfire was recognized for its unique styling and European-derived engineering.
Ratings
Consumer Reports Ratings:
Ratings varied, often noting its distinctive looks but sometimes questioning its value proposition compared to established competitors. Reliability scores were generally average to below average in some categories.
Certifications
Engineering Certification:
Benefitted from Mercedes-Benz engineering and quality standards due to shared platform and components.
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