Chrysler Dodge Neon 1999 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler / Dodge Model: Neon Year: 1999 Codes Platform Code: PL 👋 Introduction Market Position Segment: Compact car. Target Audience: Budget-conscious consumers, first-time car buyers, compact sedan segment. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra. Key Features Design Philosophy: Sporty styling, driver-focused interior, accessible pricing. Drivetrain Options: Front-wheel drive (FWD) only. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair for Chrysler/Dodge Neon 1999. Page Count Estimated Page Count: Hundreds of pages (printable). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (2.0L SOHC/DOHC), transmission (manual & automatic), drivetrain. Chassis: Suspension (front & rear), steering, brakes (front disc/rear drum or disc), wheels, tires. Electrical: Body electrical systems, lighting, instrument cluster, power accessories, wiring diagrams. Body And Trim: Exterior body panels, interior trim, doors, windows, seats, HVAC system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing. Repair And Overhaul: Detailed step-by-step repair procedures for all major systems, engine rebuild, transmission overhaul. Specifications And Data: Torque specifications, clearances, fluid capacities, electrical schematics, diagnostic data. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF (depending on original scanning quality). Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: Various, commonly EDZ (2.0L SOHC) and ACH (2.0L DOHC). Exact code depends on trim. Displacement: 2.0 Liters (1996 cc). Performance Horsepower Sohc: 132 hp @ 5600 rpm (approximate). Torque Sohc: 130 lb-ft @ 4500 rpm (approximate). Horsepower DOHc: 150 hp @ 6000 rpm (approximate, for ACR/Viper trims). Torque DOHc: 135 lb-ft @ 5000 rpm (approximate, for ACR/Viper trims). Fuel System Induction: Multi-point Fuel Injection (MPI). Fuel Type: Unleaded gasoline. Engine Features Valvetrain: SOHC (Single Overhead Cam) 16-valve or DOHC (Double Overhead Cam) 16-valve. Cooling System: Pressurized liquid cooling system. Ignition System: Electronic ignition with distributorless ignition system (DIS) or distributor-based. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission. Optional Transmission Type: 4-speed automatic transmission. Features Clutch: Hydraulic actuation for manual transmission. Automatic Transmission Control: Electronic control for automatic transmission. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 synthetic gear oil (refer to manual for exact specs/part numbers). Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent). Refer to manual for exact fluid type and capacity. 📐 Dimensions Exterior Body Styles: 2-door coupe, 4-door sedan. Wheelbase: 104.4 inches (2652 mm). Length: Approx. 174.6 inches (4435 mm) for sedan, 172.5 inches (4382 mm) for coupe. Weights Curb Weight: Approx. 2700 - 2900 lbs (1225 - 1315 kg), depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (for 1999 model year sedan). Active Features Brakes: Front disc brakes, rear drum or disc brakes (depending on trim). Optional ABS. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Front seatbelt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configuration. Driver Assistance Features: Limited. Primarily reliant on driver skill and basic active safety features like ABS (optional). Connectivity Features: None (no integrated Bluetooth, USB, or smartphone integration typical of modern vehicles). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles or 6-12 months, using synthetic oil recommended for best results. Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on driving conditions. Spark Plug Replacement: Every 30,000 - 60,000 miles, depending on plug type (standard vs. platinum/iridium). Timing Belt Replacement: Critical: Every 60,000 - 90,000 miles or 5-7 years for SOHC/DOHC engines. Failure can cause severe engine damage. Fluid Specifications Engine Oil: API certified, SAE 5W-30 or 5W-20 synthetic blend or full synthetic recommended. Capacity approx. 4.5 quarts (4.3 L) with filter. Coolant: Chrysler specific OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Capacity approx. 7.0 quarts (6.6 L). Brake Fluid: DOT 3 or DOT 4 automotive brake fluid. Capacity approx. 0.5 - 1 quart (0.5 - 1 L). Known Issues Engine Performance: Intake manifold gasket leaks, oil leaks (valve cover, oil pan), exhaust manifold cracks (especially on DOHC), piston slap (on early models). Electrical: Window regulator failures, power lock actuator failures, dashboard illumination issues, PCM (Powertrain Control Module) failures. Suspension And Steering: Sway bar end link wear, ball joint wear, tie rod end wear, power steering pump noise/leaks. HVAC: Blend door actuator failures, AC system leaks (compressor, condenser). Body: Rust formation (wheel wells, rocker panels), door hinge wear, trunk seal degradation. 📚 Vehicle History Brand Heritage Manufacturer Origin: USA (Chrysler Corporation). Model Evolution...
4-star driver, 4-star passenger (for 1999 model year sedan).
Active Features
Brakes:
Front disc brakes, rear drum or disc brakes (depending on trim). Optional ABS.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Front seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configuration.
Driver Assistance
Features:
Limited. Primarily reliant on driver skill and basic active safety features like ABS (optional).
Connectivity
Features:
None (no integrated Bluetooth, USB, or smartphone integration typical of modern vehicles).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles or 6-12 months, using synthetic oil recommended for best results.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles, depending on plug type (standard vs. platinum/iridium).
Timing Belt Replacement:
Critical: Every 60,000 - 90,000 miles or 5-7 years for SOHC/DOHC engines. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API certified, SAE 5W-30 or 5W-20 synthetic blend or full synthetic recommended. Capacity approx. 4.5 quarts (4.3 L) with filter.
Coolant:
Chrysler specific OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Capacity approx. 7.0 quarts (6.6 L).
Intake manifold gasket leaks, oil leaks (valve cover, oil pan), exhaust manifold cracks (especially on DOHC), piston slap (on early models).
Electrical:
Window regulator failures, power lock actuator failures, dashboard illumination issues, PCM (Powertrain Control Module) failures.
Suspension And Steering:
Sway bar end link wear, ball joint wear, tie rod end wear, power steering pump noise/leaks.
HVAC:
Blend door actuator failures, AC system leaks (compressor, condenser).
Body:
Rust formation (wheel wells, rocker panels), door hinge wear, trunk seal degradation.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
USA (Chrysler Corporation).
Model Evolution
Generation:
Second generation (1999-2006).
Redesign Notes:
The 1999 model marked a significant redesign with more rounded styling, improved interior quality, and enhanced safety features compared to the first generation.
Production
Manufacturing Plant:
Belvidere, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Award Type:
None specific to 1999 model year, but the Neon was generally well-regarded for its value and driving dynamics in its class at launch.
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