Chrysler Grand Caravan 2004 Factory Service Repair Manual PDF Download

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Basic Information Identification Make: Chrysler Model: Grand Caravan Year: 2004 Codes Platform: NS (2nd Generation Facelift) Introduction Market Position Target Audience: Owners and DIY Mechanics Competitive Analysis Vs 3Rd Party:...

Type: Cars

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Sku: 79149

Tags: Chrysler Grand Caravan

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Description

Basic Information
Identification
Make:	Chrysler
Model:	Grand Caravan
Year:	2004
Codes
Platform:	NS (2nd Generation Facelift)

Introduction
Market Position
Target Audience:	Owners and DIY Mechanics
Competitive Analysis
Vs 3Rd Party:	Actual Genuine Repair Service Factory Manuals, Not 3rd Party
Key Features
Benefit:	Save $50-$60 per hour on shop labor costs
Search Functionality:	Searchable for easy information retrieval
Illustrations:	Includes all necessary illustrations, diagrams, and photos
Instructions Format:	Numbered instructions, substeps, notes, cautions, warnings

Manual Details
Coverage Areas
Coverage:	All Styles Covered, Complete Official Full Factory Service Repair Manual
Page Count
Estimated Pages:	Hundreds (exact count not specified, but implies comprehensive)
Manual Type
Type:	Factory Service Repair Manual
Language
Language:	English
Format
File Format:	PDF Download

Manual Coverage
Systems Covered
Engine Service Repair:	Included
Transmission Service Repair:	Included
Brake System:	Included
Wiring Diagram:	Included
Electrical System:	Included
Suspension:	Included
Periodic Lubrication:	Included
Steering:	Included
Cooling System:	Included
Fuel Injection Fuel System:	Included
Emission System:	Included
Heater Air Conditional HVAC:	Included
Engine Control System ECM PCM:	Included
Chassis Body:	Included
Restraint System Airbags:	Included
Interior:	Included
Differential Drive:	Included
Axle:	Included
Procedures Included
General Maintenance:	Included
Troubleshooting:	Included (Advanced Troubleshooting Guide)
Repair Procedures:	Included (Step-by-step)
Rebuild Refurbish Restore:	Included
Technical Depth
Depth:	Comprehensive (Factory Trained Technician Level)

Manual Specifications
File Format
Quality:	High Resolution
Print Quality
Printability:	Fully Printable (Entire Manual or Specific Pages)
Binding Type
Binding:	N/A (Digital Download, Printable)
Paper Type
Paper Type:	N/A (Digital Download, Printable)
Software Requirements
Reader:	Adobe PDF Reader

Engine Specifications
Primary Engine
Engine Options:	3.3L V6 OHV 12V (EGA), 3.8L V6 OHV 12V (L32) - Not explicitly stated but common for the model year. Manual likely covers both.
Performance
Horsepower 3.3L:	Approx. 180 hp @ 4800 rpm (for context, not direct manual spec)
Torque 3.3L:	Approx. 205 lb-ft @ 3200 rpm (for context, not direct manual spec)
Horsepower 3.8L:	Approx. 205 hp @ 5000 rpm (for context, not direct manual spec)
Torque 3.8L:	Approx. 240 lb-ft @ 3200 rpm (for context, not direct manual spec)
Fuel System
Fuel Delivery:	Sequential Multi-Port Fuel Injection (MPI)

Transmission
Standard
Transmission Type:	4-speed Automatic Transaxle (e.g., 41TE, 42LE)
Optional
Transmission Options:	Not specified for 2004, typically automatic for this model.
Features
Transmission Coverage:	Service/Repair of Automatic Transaxle

Dimensions
Exterior
Body Style:	Minivan
Weights
Curb Weight:	Approx. 4,000 - 4,300 lbs (Varies by engine and trim) - Manual would contain exact specs.

Safety Features
Ratings
NHTSA Frontal Driver:	5-Star (for 2004 model year)
NHTSA Frontal Passenger:	5-Star (for 2004 model year)
IIHS Moderate Overlap Frontal:	Good (for 2004 model year)
Active Features
ABS:	Standard (Anti-lock Braking System)
Traction Control:	Optional/Standard on some trims
Passive Features
Airbags:	Frontal airbags, optional side airbags
Restraint System Coverage:	Manual covers Restraint System diagnostics and repair

Technology Features
Infotainment
Audio Options:	AM/FM Radio, CD Player, Cassette Player (optional) - Availability varies by trim.
Driver Assistance
Cruise Control:	Standard
Connectivity
Power Features:	Power windows, power locks, power mirrors

Maintenance
Service Intervals
Oil Change:	Refer to manual for specific intervals based on driving conditions (typically 3,000-7,500 miles)
Spark Plugs:	Refer to manual for replacement intervals (e.g., 100,000 miles for iridium plugs)
Fluid Specifications
Engine Oil:	Refer to manual for exact specification (e.g., SAE 5W-30, meeting Chrysler MS-6395)
Transmission Fluid:	Refer to manual for exact specification (e.g., ATF+4, MS-9602)
Coolant:	Refer to manual for exact specification (e.g., HOAT, MS-9769)
Known Issues
Common Problems Summary:	Potential issues include automatic transmission problems (e.g., solenoid pack failure), power window/lock failures, HVAC blower motor issues, EGR valve clogging. Manual provides detailed diagnostics.

Vehicle History
Brand Heritage
Brand:	Chrysler (Stellantis formerly Fiat Chrysler Automobiles, DaimlerChrysler)
Model Evolution
Generation:	Second Generation (NS), 2001-2007 (2004 is a facelift year)
Production
Assembly Location:	Windsor, Ontario, Canada

Awards & Recognition
Recognitions
Segment Ranking:	Consistently ranked among the top minivans for practicality and family use in its era.