🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Model Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Platform: NS (1996-2000), RS (2001-2007, with mid-cycle refresh affecting 2001-2005) 👋 Introduction Market Position Description: The Chrysler Grand Caravan was a segment-defining minivan, offering practical family transportation. This manual caters to owners and independent repair shops seeking professional-level information to maintain and repair these vehicles. Competitive Analysis Competitors Manuals: Competes with factory service manuals for direct competitors like the Dodge Caravan, Plymouth Voyager, Honda Odyssey, Toyota Sienna, and Ford Windstar of the same era. Key Features Manual Benefits: Cost savings on repairs, DIY maintenance enablement, comprehensive diagnostic tools, detailed diagrams, troubleshooting guidance, and factory-level accuracy. Visual Aids: Hundreds of illustrations, diagrams, and photographs to guide users through repair and maintenance tasks, including enlarged insets for intricate parts. 📋 Manual Details Coverage Areas Coverage: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Pages: Detailed information suggests hundreds of pages, typical for a complete factory workshop manual. Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Electrical System Details: Detailed wiring diagrams for all major systems, including lighting, ignition, charging, starting, fuel injection, power windows, door locks, climate control, and instrument cluster. Suspension And Steering Details: Front and rear suspension component identification and replacement (struts, shocks, control arms, ball joints, tie rods), power steering system service, wheel alignment specifications. Chassis Body Details: Body panel repair, rust prevention, door mechanism service, liftgate operation, interior trim removal and installation, dashboard repair. Restraint System Details: Airbag system diagnostics, seatbelt operation and replacement, SRS (Supplemental Restraint System) component identification. Procedures Included Procedures: Detailed substeps, critical notes/cautions/warnings, numbered repair instructions, diagnostic procedures, electrical service procedures, maintenance, disassembly, assembly, cleaning, reinstalling procedures, troubleshooting Engine Repair Procedures: Engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft service, timing belt/chain replacement (as applicable per engine), component testing and replacement (alternator, starter, etc.). Transmission Repair Procedures: Automatic transmission fluid and filter changes, internal component diagnosis, valve body service, solenoid replacement, clutch pack service, torque converter replacement. Brake System Procedures: Brake pad and rotor replacement, caliper service, brake line inspection and replacement, brake bleeding procedures, parking brake adjustment. Heating And Ac Procedures: Refrigerant system diagnosis, component replacement (compressor, condenser, evaporator), blower motor service, heater core replacement, climate control module troubleshooting. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and repair procedures as used by professional technicians. Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs) and their interpretation, troubleshooting flowcharts for common drivability and system faults, component testing specifications (e.g., resistance, voltage readings). Torque Specifications: Detailed torque specifications for all critical fasteners, including engine components, suspension parts, and bodywork. 📊 Manual Specifications File Format File Type: PDF PDF Features: Searchable text for quick information retrieval, bookmarked chapters for easy navigation. Print Quality Printability: Full Printable Zoom Capability Zoom: Zoom In/OUT Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: 3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EDB), 3.8L V6 (Chrysler EGD) Engine Displacement 3 0L: 3.0 Liters (181 cubic inches) Engine Displacement 3 3L: 3.3 Liters (203 cubic inches) Engine Displacement 3 8L: 3.8 Liters (230 cubic inches) Performance Horsepower Torque 3 3L: Approx. 158 hp @ 4600 rpm, 190 lb-ft @ 3200 rpm (for 1997 model, varies slightly by year) Horsepower Torque 3 8L: Approx. 166 hp @ 4400 rpm, 230 lb-ft @ 3200 rpm (for 1997 model, varies slightly by year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle (e.g., 41TE for FWD models) Optional Optional Transmissions: Manual transmission less common in North American Grand Caravans, primarily automatic. Features Transmission Features: Includes features like TorqueFlite (earlier designations) or similar advanced automatic control systems for the era. 📐 Dimensions Exterior Wheelbase: Approx. 112.1 inches (NS), 113.0 inches (RS) Interior Seating Capacity: 7-8 passengers (depending on configuration) Weights Curb Weight Range: Approx. 3,800 - 4,200 lbs, depending on engine and configuration. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (1996-2000 models, specific year testing applies) Active Features Active Safety: Anti-lock Braking System (ABS) - standard on most later models and optional on earlier ones. Passive Features Passive Safety: Driver and front passenger airbags, front seatbelt pre-tensioners. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette and/or CD player, optional premium sound systems. Driver Assistance Driver Assistance Features: Limited by era; ABS was the primary advanced system. Cruise...