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CHRYSLER JR SEBRING 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Model Code: JR Year: 2002 Body Styles Covered: Coupe, Convertible, Sedan Codes Chassis Code: JR 👋 Introduction Market Position Segment: Compact/Mid-size Car (Coupe, Convertible, Sedan) Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops, automotive technicians. Competitive Analysis Competitors 2002: Ford Focus, Chevrolet Cavalier, Toyota Corolla, Honda Civic, Mazda Protege, Mitsubishi Eclipse. Key Features Vehicle Platform: Chrysler JA platform (shared with Dodge Stratus and Plymouth Breeze). Design Emphasis: Stylish, aerodynamic design, particularly for coupe and convertible models. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, maintenance, and troubleshooting for the 2002 Chrysler Sebring JR. Page Count Estimated Page Count: 1500+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: Digital (likely PDF, based on description) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, valve train, timing systems, lubrication, cooling systems. Engine Performance: Fuel system, ignition system, emission control systems, engine diagnostics. Transmission: Automatic transmission (4-speed 42LE/45RFE), manual transmission (if applicable, though less common for this model), transfer case (AWD models), clutch system (manual), transmission control module (TCM). Brakes: Front and rear brake systems (disc/disc, disc/drum configurations), ABS, brake hydraulics, parking brake. Suspension: Front suspension (struts, control arms, ball joints, sway bars), rear suspension (independent or semi-independent depending on body style), wheel alignment, shock absorbers. Steering: Power steering system, steering gear, steering column, tie rods, steering knuckle. Electrical: Battery, charging system, starting system, lighting system, wipers, horn, power accessories, fuses, relays, wiring diagrams. HVAC: Heating, ventilation, and air conditioning (HVAC) system, climate control, refrigerant handling, A/C compressor, evaporator, condenser. Body: Body panels, doors, windows, locks, mirrors, interior trim, convertible top mechanism (if applicable), bumpers. Chassis And Frame: Frame construction, subframes, body mounts. Diagnostics: OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage, component testing. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake pad inspection. Scheduled Maintenance: Maintenance schedules based on mileage or time, timing belt replacement (if applicable), coolant flushes, transmission fluid changes. Repair Procedures: Detailed step-by-step instructions for component removal, installation, and repair for all covered systems. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common and complex issues. Diagnostic Testing: Component testing procedures, voltage and resistance measurements, sensor testing. Specification Setting: Torque specifications for fasteners, alignment specifications, fluid capacities and types. Technical Depth Depth: Comprehensive; covers from basic maintenance to complex engine and transmission overhauls, including electrical system diagnostics and bodywork. 📊 Manual Specifications File Format Digital Format: Likely PDF, offering searchability and easy navigation. Print Quality Digital Quality: High-resolution scans or digital originals, ensuring clarity of diagrams and text. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.0L (1995cc) DOHC I4 (16-valve) Engine Code 1: 420A Displacement 1: 2.0 Liters Horsepower 1: 132 hp @ 5700 rpm Torque 1: 131 lb-ft @ 4300 rpm Bore Stroke 1: 87.5 mm x 83.0 mm Compression Ratio 1: 9.3:1 Fuel System 1: Multi-point Fuel Injection (MPI) Optional Engine Engine Option 2: 2.7L (2736cc) DOHC V6 (24-valve) Engine Code 2: ECL (a variant of the Chrysler E engine family) Displacement 2: 2.7 Liters Horsepower 2: 200 hp @ 6000 rpm Torque 2: 192 lb-ft @ 4200 rpm Bore Stroke 2: 90.0 mm x 88.5 mm Compression Ratio 2: 9.7:1 Fuel System 2: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type 1: 4-speed Automatic Transmission Transmission Model 1: 42LE (for 2.0L) / 45RFE (for 2.7L) Optional Transmission Type 2: 5-speed Manual Transmission (less common) Transmission Model 2: NV3500 (likely) Features AWD Option: Available with AWD on certain trim levels, paired with the 2.7L V6 and 45RFE transmission. 📐 Dimensions Exterior Wheelbase: 107.5 inches (2730 mm) Length Coupe: 192.1 inches (4879 mm) Length Sedan: 193.7 inches (4920 mm) Length Convertible: 191.6 inches (4867 mm) Width: 70.2 inches (1783 mm) Height Coupe: 54.6 inches (1387 mm) Height Sedan: 56.2 inches (1427 mm) Height Convertible: 53.7 inches (1364 mm) Cargo Trunk Volume Coupe: Approx. 13.1 cu ft Trunk Volume Sedan: Approx. 15.0 cu ft Trunk Volume Convertible: Approx. 6.0 cu ft (with top up) Weights Curb Weight Approx 2.0L: 3100-3200 lbs Curb Weight Approx 2.7L: 3300-3500 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2002 Model) NHTSA Front Impact Passenger: 4 Stars (2002 Model) IIHS Frontal Offset: Good (2002 Model - Check specific tests) Active Features ABS: Standard on most trims. Traction Control: Available on some trims. Passive Features Airbags Front: Standard dual front airbags. Airbags Side: Optional side curtain airbags (check specific vehicle build). Seatbelts: 3-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System Options: Standard AM/FM/CD player, optional Infinity premium sound system, cassette player integration. Climate Control: Manual...
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CHRYSLER JR SEBRING 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Model Code:
JR
Year:
2002
Body Styles Covered:
Coupe, Convertible, Sedan
Codes
Chassis Code:
JR
👋 Introduction
Market Position
Segment:
Compact/Mid-size Car (Coupe, Convertible, Sedan)
Target Audience:
Owners seeking to perform DIY maintenance and repairs, independent repair shops, automotive technicians.
Competitive Analysis
Competitors 2002:
Ford Focus, Chevrolet Cavalier, Toyota Corolla, Honda Civic, Mazda Protege, Mitsubishi Eclipse.
Key Features
Vehicle Platform:
Chrysler JA platform (shared with Dodge Stratus and Plymouth Breeze).
Design Emphasis:
Stylish, aerodynamic design, particularly for coupe and convertible models.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, maintenance, and troubleshooting for the 2002 Chrysler Sebring JR.
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on description)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, valve train, timing systems, lubrication, cooling systems.
Engine Performance:
Fuel system, ignition system, emission control systems, engine diagnostics.
Transmission:
Automatic transmission (4-speed 42LE/45RFE), manual transmission (if applicable, though less common for this model), transfer case (AWD models), clutch system (manual), transmission control module (TCM).
Brakes:
Front and rear brake systems (disc/disc, disc/drum configurations), ABS, brake hydraulics, parking brake.
Suspension:
Front suspension (struts, control arms, ball joints, sway bars), rear suspension (independent or semi-independent depending on body style), wheel alignment, shock absorbers.
Steering:
Power steering system, steering gear, steering column, tie rods, steering knuckle.
Electrical:
Battery, charging system, starting system, lighting system, wipers, horn, power accessories, fuses, relays, wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, climate control, refrigerant handling, A/C compressor, evaporator, condenser.
Body:
Body panels, doors, windows, locks, mirrors, interior trim, convertible top mechanism (if applicable), bumpers.
Chassis And Frame:
Frame construction, subframes, body mounts.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage, component testing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake pad inspection.
Scheduled Maintenance:
Maintenance schedules based on mileage or time, timing belt replacement (if applicable), coolant flushes, transmission fluid changes.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and repair for all covered systems.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common and complex issues.
Diagnostic Testing:
Component testing procedures, voltage and resistance measurements, sensor testing.
Specification Setting:
Torque specifications for fasteners, alignment specifications, fluid capacities and types.
Technical Depth
Depth:
Comprehensive; covers from basic maintenance to complex engine and transmission overhauls, including electrical system diagnostics and bodywork.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, offering searchability and easy navigation.
Print Quality
Digital Quality:
High-resolution scans or digital originals, ensuring clarity of diagrams and text.
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.0L (1995cc) DOHC I4 (16-valve)
Engine Code 1:
420A
Displacement 1:
2.0 Liters
Horsepower 1:
132 hp @ 5700 rpm
Torque 1:
131 lb-ft @ 4300 rpm
Bore Stroke 1:
87.5 mm x 83.0 mm
Compression Ratio 1:
9.3:1
Fuel System 1:
Multi-point Fuel Injection (MPI)
Optional Engine
Engine Option 2:
2.7L (2736cc) DOHC V6 (24-valve)
Engine Code 2:
ECL (a variant of the Chrysler E engine family)
Displacement 2:
2.7 Liters
Horsepower 2:
200 hp @ 6000 rpm
Torque 2:
192 lb-ft @ 4200 rpm
Bore Stroke 2:
90.0 mm x 88.5 mm
Compression Ratio 2:
9.7:1
Fuel System 2:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type 1:
4-speed Automatic Transmission
Transmission Model 1:
42LE (for 2.0L) / 45RFE (for 2.7L)
Optional
Transmission Type 2:
5-speed Manual Transmission (less common)
Transmission Model 2:
NV3500 (likely)
Features
AWD Option:
Available with AWD on certain trim levels, paired with the 2.7L V6 and 45RFE transmission.
📐 Dimensions
Exterior
Wheelbase:
107.5 inches (2730 mm)
Length Coupe:
192.1 inches (4879 mm)
Length Sedan:
193.7 inches (4920 mm)
Length Convertible:
191.6 inches (4867 mm)
Width:
70.2 inches (1783 mm)
Height Coupe:
54.6 inches (1387 mm)
Height Sedan:
56.2 inches (1427 mm)
Height Convertible:
53.7 inches (1364 mm)
Cargo
Trunk Volume Coupe:
Approx. 13.1 cu ft
Trunk Volume Sedan:
Approx. 15.0 cu ft
Trunk Volume Convertible:
Approx. 6.0 cu ft (with top up)
Weights
Curb Weight Approx 2.0L:
3100-3200 lbs
Curb Weight Approx 2.7L:
3300-3500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2002 Model)
NHTSA Front Impact Passenger:
4 Stars (2002 Model)
IIHS Frontal Offset:
Good (2002 Model - Check specific tests)
Active Features
ABS:
Standard on most trims.
Traction Control:
Available on some trims.
Passive Features
Airbags Front:
Standard dual front airbags.
Airbags Side:
Optional side curtain airbags (check specific vehicle build).
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System Options:
Standard AM/FM/CD player, optional Infinity premium sound system, cassette player integration.
Climate Control:
Manual climate control, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Anti Theft System:
Factory alarm system and immobilizer available.
Connectivity
Auxiliary Input:
N/A (No factory auxiliary input for this model year).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific oil type and driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving environment.
Spark Plug Replacement 2.0L:
Approx. 60,000 miles (check manual for exact type).
Spark Plug Replacement 2.7L V6:
Approx. 100,000 miles (check manual for exact type).
Transmission Fluid Change:
Every 30,000-60,000 miles, or more frequently if used for heavy towing or severe service (refer to manual for fluid type and procedure).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type 2.0L:
SAE 5W-30 Synthetic (API certified)
Engine Oil Type 2.7L V6:
SAE 5W-30 Synthetic (API certified)
Engine Oil Capacity 2.0L:
Approx. 4.5 quarts (with filter)
Engine Oil Capacity 2.7L V6:
Approx. 5.0 quarts (with filter)
Coolant Type:
Chrysler Formula OAT (Orange) Antifreeze/Coolant
Transmission Fluid Type 42Le/45Rfe:
ATF+4 (Automatic Transmission Fluid)
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid
Known Issues
Engine Sludge 2.7L V6:
The 2.7L V6 engine is known to be susceptible to sludge buildup if oil changes are neglected, leading to potential engine damage. Regular maintenance is critical.
Cv Axle Boots:
Front CV axle boots can wear and tear, leading to lubrication loss and potential failure.
Power Window Motors:
Power window motors and regulators can be a common failure point.
Convertible Top Mechanics:
For convertible models, the hydraulic cylinders and fabric top can experience issues over time.
Heater Core:
Heater core leaks can occur, often resulting in a sweet smell inside the cabin and coolant loss.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing a range of vehicles, from executive sedans to minivans. The Sebring line was intended to fill the sporty coupe/convertible and mid-size sedan roles within the brand's portfolio.
Model Evolution
Seb Gen 1:
The Sebring nameplate originated in the 1990s with the first-generation Sebring (1995-2000), which was primarily a coupe and convertible based on Mitsubishi Eclipse underpinnings. The 2001-2006 JR generation marked a significant redesign, moving to a Chrysler-developed platform and expanding to include a sedan body style.
Production
Production Period:
2001-2006 (JR Generation)
Manufacturing Plant:
Sterling Heights Assembly Plant, Sterling Heights, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Ward 3 Best Engines:
The 2.7L V6 engine was a recipient of Ward's 10 Best Engines award in 2000, recognized for its smoothness and power for its displacement at the time of its introduction, though it was still in production for the 2002 Sebring.
Ratings
Consumer Reports Reliability:
Reliability ratings varied; often marked as average or below average in some areas during its production run, emphasizing the importance of proactive maintenance.
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