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Chrysler JR Sebring 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2002 Chassis Code: JR Generation Generation Code: Second Generation (JR) Generation Years: 2001-2006 Codes Platform: Chrysler JS platform (shared with Dodge Stratus/Cirrus) 👋 Introduction Market Position Segment: Mid-size coupe and convertible Target Audience: DIY enthusiasts, independent repair shops, automotive technicians Competitive Analysis Key Competitors: Ford Mustang, Chevrolet Camaro, Toyota Camry Solara, Honda Accord Coupe Unique Selling Points: Available convertible option, diverse engine choices, distinctive styling for its era Key Features Body Styles: Coupe, Convertible Design Philosophy: Styled by Trevor Fiore, aiming for a more European aesthetic compared to its predecessor 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair Specific Sections: Engine, Transmission, Brakes, Steering, Suspension, Electrical System, HVAC, Body, Interior, Diagnostic Trouble Codes (DTCs) Page Count Estimated Page Count: 1500-2500 (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) / Professional Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.0L DOHC I4, 2.4L DOHC I4, 2.7L DOHC V6, 3.0L SOHC V6), Engine performance, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, 4-speed automatic transmission (41TE/42LE), 5-speed manual transmission (Getrag G360/NV1500) Chassis: Braking system (ABS, front disc, rear drum/disc), Steering system (power rack and pinion), Suspension system (front MacPherson strut, rear multi-link independent suspension) Electrical: Battery, starting, charging, lighting, instrument cluster, power windows, locks, mirrors, wiper/washer system, horns, entertainment system, airbags, body control module (BCM), Powertrain Control Module (PCM) Comfort And Convenience: HVAC system, interior trim, seats, dashboard, door panels, convertible top operation (if applicable) Body: Exterior body panels, bumpers, doors, hood, trunk lid, glass, seals, structural components Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation Diagnostics: Troubleshooting charts, Diagnostic Trouble Code (DTC) diagnosis, scan tool usage, electrical system testing, component testing Repair: Engine component replacement, transmission overhaul, brake caliper/master cylinder replacement, suspension component replacement, electrical component repair/replacement, body panel repair/replacement Assembly Disassembly: Step-by-step instructions with exploded views for major component removal and installation Technical Depth Depth: Comprehensive, from basic preventative maintenance to in-depth engine and transmission overhaul, electrical diagnostics, and bodywork 📊 Manual Specifications File Format Format Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for on-the-go reference Print Quality Image Resolution: High-resolution for clear exploded views and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: EDZ (2.0L SOHC I4) Displacement 1: 1996 cc Horsepower 1: 132 hp @ 6000 rpm Torque 1: 129 lb-ft @ 4500 rpm Engine 2 Engine Code 2: ECC (2.4L DOHC I4 - Chrysler World Engine) Displacement 2: 2378 cc Horsepower 2: 145 hp @ 5800 rpm Torque 2: 156 lb-ft @ 4000 rpm Engine 3 Engine Code 3: EER (2.7L DOHC V6) Displacement 3: 2736 cc Horsepower 3: 200 hp @ 6000 rpm Torque 3: 190 lb-ft @ 4800 rpm Engine 4 Engine Code 4: 6G73 (3.0L SOHC V6 - Mitsubishi) Displacement 4: 2972 cc Horsepower 4: 150 hp @ 5200 rpm Torque 4: 170 lb-ft @ 4000 rpm Performance Fuel Requirement: 87 Octane (recommended for 2.0L, 2.4L, 3.0L V6), 89 Octane (recommended for 2.7L V6) Fuel System Type: Sequential Multi-Port Fuel Injection (MPI) Emission Controls: On-board diagnostics (OBD-II), catalytic converter, EGR system 🔧 Transmission Standard Type 1: 4-speed automatic (41TE/42LE) Availability 1: Standard on most models Optional Type 2: 5-speed manual (Getrag G360 / NV1500) Availability 2: Available on some 2.0L and 2.4L models Features Automatic Transmission Fluid: ATF+4 (Mopar) Manual Transmission Fluid: Mopar Manual Transmission Lubricant (or equivalent GL-4) 📐 Dimensions Exterior Coupe Length: 193.7 inches Convertible Length: 193.7 inches Coupe Width: 70.3 inches Convertible Width: 70.3 inches Coupe Height: 55.7 inches Convertible Height: 55.7 inches (top up) Wheelbase: 109.7 inches Interior Front Headroom: 39.5 inches Rear Headroom: 37.6 inches (coupe), 35.1 inches (convertible) Front Legroom: 42.5 inches Rear Legroom: 31.7 inches (coupe), 28.5 inches (convertible) Cargo Trunk Volume Coupe: 14.7 cubic feet Trunk Volume Convertible: 8.1 cubic feet (with top down) Weights Curb Weight Base: approx. 3200 lbs (coupe), 3400 lbs (convertible) Gross Vehicle Weight Rating: Varies by engine/trim 🛡️ Safety Features Ratings NHTSA Frontal Driver Star Rating: 4 stars (2002 Sebring Coupe) NHTSA Frontal Passenger Star Rating: 4 stars (2002 Sebring Coupe) NHTSA Side Impact Driver Star Rating: 4 stars (2002 Sebring Coupe) NHTSA Side Impact Rear Passenger Star Rating: 4 stars (2002 Sebring Coupe) IIHS Frontal Offset Rating: Good (2002 Sebring Coupe) Active Features ABS: Standard on most models, optional on base trims Traction Control: Optional on some trims Electronic Brake Force Distribution: Integrated with ABS system Passive Features Airbags: Standard front airbags, optional side airbags Seatbelts: 3-point front and rear seatbelts with pretensioners Rollover Protection: Reinforced A-pillars and windshield frame on...
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Chrysler JR Sebring 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2002
Chassis Code:
JR
Generation
Generation Code:
Second Generation (JR)
Generation Years:
2001-2006
Codes
Platform:
Chrysler JS platform (shared with Dodge Stratus/Cirrus)
👋 Introduction
Market Position
Segment:
Mid-size coupe and convertible
Target Audience:
DIY enthusiasts, independent repair shops, automotive technicians
Competitive Analysis
Key Competitors:
Ford Mustang, Chevrolet Camaro, Toyota Camry Solara, Honda Accord Coupe
Unique Selling Points:
Available convertible option, diverse engine choices, distinctive styling for its era
Key Features
Body Styles:
Coupe, Convertible
Design Philosophy:
Styled by Trevor Fiore, aiming for a more European aesthetic compared to its predecessor
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair
Specific Sections:
Engine, Transmission, Brakes, Steering, Suspension, Electrical System, HVAC, Body, Interior, Diagnostic Trouble Codes (DTCs)
Page Count
Estimated Page Count:
1500-2500 (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Professional Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (2.0L DOHC I4, 2.4L DOHC I4, 2.7L DOHC V6, 3.0L SOHC V6), Engine performance, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, 4-speed automatic transmission (41TE/42LE), 5-speed manual transmission (Getrag G360/NV1500)
Chassis:
Braking system (ABS, front disc, rear drum/disc), Steering system (power rack and pinion), Suspension system (front MacPherson strut, rear multi-link independent suspension)
Electrical:
Battery, starting, charging, lighting, instrument cluster, power windows, locks, mirrors, wiper/washer system, horns, entertainment system, airbags, body control module (BCM), Powertrain Control Module (PCM)
Comfort And Convenience:
HVAC system, interior trim, seats, dashboard, door panels, convertible top operation (if applicable)
Body:
Exterior body panels, bumpers, doors, hood, trunk lid, glass, seals, structural components
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation
Diagnostics:
Troubleshooting charts, Diagnostic Trouble Code (DTC) diagnosis, scan tool usage, electrical system testing, component testing
Repair:
Engine component replacement, transmission overhaul, brake caliper/master cylinder replacement, suspension component replacement, electrical component repair/replacement, body panel repair/replacement
Assembly Disassembly:
Step-by-step instructions with exploded views for major component removal and installation
Technical Depth
Depth:
Comprehensive, from basic preventative maintenance to in-depth engine and transmission overhaul, electrical diagnostics, and bodywork
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for on-the-go reference
Print Quality
Image Resolution:
High-resolution for clear exploded views and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EDZ (2.0L SOHC I4)
Displacement 1:
1996 cc
Horsepower 1:
132 hp @ 6000 rpm
Torque 1:
129 lb-ft @ 4500 rpm
Engine 2
Engine Code 2:
ECC (2.4L DOHC I4 - Chrysler World Engine)
Displacement 2:
2378 cc
Horsepower 2:
145 hp @ 5800 rpm
Torque 2:
156 lb-ft @ 4000 rpm
Engine 3
Engine Code 3:
EER (2.7L DOHC V6)
Displacement 3:
2736 cc
Horsepower 3:
200 hp @ 6000 rpm
Torque 3:
190 lb-ft @ 4800 rpm
Engine 4
Engine Code 4:
6G73 (3.0L SOHC V6 - Mitsubishi)
Displacement 4:
2972 cc
Horsepower 4:
150 hp @ 5200 rpm
Torque 4:
170 lb-ft @ 4000 rpm
Performance
Fuel Requirement:
87 Octane (recommended for 2.0L, 2.4L, 3.0L V6), 89 Octane (recommended for 2.7L V6)
Fuel System
Type:
Sequential Multi-Port Fuel Injection (MPI)
Emission Controls:
On-board diagnostics (OBD-II), catalytic converter, EGR system
🔧 Transmission
Standard
Type 1:
4-speed automatic (41TE/42LE)
Availability 1:
Standard on most models
Optional
Type 2:
5-speed manual (Getrag G360 / NV1500)
Availability 2:
Available on some 2.0L and 2.4L models
Features
Automatic Transmission Fluid:
ATF+4 (Mopar)
Manual Transmission Fluid:
Mopar Manual Transmission Lubricant (or equivalent GL-4)
📐 Dimensions
Exterior
Coupe Length:
193.7 inches
Convertible Length:
193.7 inches
Coupe Width:
70.3 inches
Convertible Width:
70.3 inches
Coupe Height:
55.7 inches
Convertible Height:
55.7 inches (top up)
Wheelbase:
109.7 inches
Interior
Front Headroom:
39.5 inches
Rear Headroom:
37.6 inches (coupe), 35.1 inches (convertible)
Front Legroom:
42.5 inches
Rear Legroom:
31.7 inches (coupe), 28.5 inches (convertible)
Cargo
Trunk Volume Coupe:
14.7 cubic feet
Trunk Volume Convertible:
8.1 cubic feet (with top down)
Weights
Curb Weight Base:
approx. 3200 lbs (coupe), 3400 lbs (convertible)
Gross Vehicle Weight Rating:
Varies by engine/trim
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Star Rating:
4 stars (2002 Sebring Coupe)
NHTSA Frontal Passenger Star Rating:
4 stars (2002 Sebring Coupe)
NHTSA Side Impact Driver Star Rating:
4 stars (2002 Sebring Coupe)
NHTSA Side Impact Rear Passenger Star Rating:
4 stars (2002 Sebring Coupe)
IIHS Frontal Offset Rating:
Good (2002 Sebring Coupe)
Active Features
ABS:
Standard on most models, optional on base trims
Traction Control:
Optional on some trims
Electronic Brake Force Distribution:
Integrated with ABS system
Passive Features
Airbags:
Standard front airbags, optional side airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
Rollover Protection:
Reinforced A-pillars and windshield frame on convertible
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Infinity premium audio system
Display Screen:
Basic digital display for audio, climate, and clock (no central touchscreen)
Driver Assistance
Cruise Control:
Standard on most trims
Tire Pressure Monitoring System:
Not available on this model
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (depending on oil type and driving conditions)
Engine Oil Filter Replacement:
With every oil change
Engine Air Filter Replacement:
Every 15,000-30,000 miles
Cabin Air Filter Replacement:
Every 15,000 miles or annually
Spark Plug Replacement 2.0L/2.4L I4:
Every 100,000 miles (use recommended iridium plugs)
Spark Plug Replacement V6:
Every 60,000-100,000 miles (depending on plug type)
Transmission Fluid Change:
Every 30,000-60,000 miles (depending on driving conditions and fluid type)
Coolant Flush Replacement:
Every 30,000-50,000 miles or 3-5 years
Brake Fluid Flush:
Every 2-3 years
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (most engines, consult manual for specifics)
Engine Oil Capacity:
Varies by engine (e.g., 4.5 qts for 2.7L V6, 4.0 qts for 2.0L I4)
Coolant Type:
Chrysler OAT (50/50 mix with distilled water)
Power Steering Fluid:
ATF+4 (Mopar)
Known Issues
Common Wear Items:
Suspension components (ball joints, tie rod ends, control arm bushings), wheel bearings, exhaust system components, convertible top hydraulic lines (if equipped)
Engine 2.7L V6 Common Problems:
Timing chain issues (though less common than later Pentastar engines), oil sludge buildup if maintenance is neglected
Transmission Issues:
Occasional shifting problems or solenoid failures in automatic transmissions if fluid isn't maintained.
Electrical Issues:
Power window motor failures, interior light issues, HVAC blower motor failures.
📚 Vehicle History
Brand Heritage
Brand History:
Chrysler, a historic American automaker, has a long lineage of producing popular sedans and coupes, often emphasizing comfort and style.
Model Evolution
First Generation:
First-generation Sebring (1995-2000) was available as a coupe, convertible, and sedan (Stratus sedan served as a basis).
Second Generation Introduction:
The second-generation Sebring (JR) debuted for the 2001 model year, with a distinct coupe and convertible body style.
Styling Direction:
Second generation moved towards a more flowing, European-influenced design.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
Production Years For Jr Chassis:
2001-2006
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The 2.7L V6 engine was recognized by Ward's Communications in 1999 and 2000 (prior to this specific model year, but indicative of its design).
Ratings
Consumer Reports Ratings:
Mixed to average reliability ratings across various model years and engine options.
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