Chrysler JR Sebring 2004 Workshop Repair Service Manual
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The 2004 Sebring, built on the JR platform, offered a range of body styles including coupe, sedan, and convertible, catering to diverse consumer preferences. This mid-size vehicle was equipped with powertrain options such as the 2.0L I4 (ED3), 2.4L I4 (ECB), and the more potent 2.7L V6 (EHB) engines. Known for its distinctive American design, particularly in its popular convertible variant, the Sebring aimed to provide comfortable and stylish transportation. Its engineering focused on delivering a balanced driving experience, with available features like AutoStick for manual shifting on automatic transmissions and a range of safety systems including ABS and traction control. This comprehensive workshop repair service manual provides detailed technical information for all models, engines, trim levels, and transmissions of the 2004 Sebring. It covers essential maintenance procedures, from routine oil changes and filter replacements to more complex tasks like timing belt service and fluid flushes, along with recommended service intervals. The manual also offers in-depth troubleshooting guidance for all major vehicle systems, including engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems, supported by diagnostic procedures and DTC interpretation. Step-by-step repair instructions, component replacement guides, and electrical wiring diagrams are included to assist owners and technicians in maintaining and repairing the vehicle effectively. 🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Platform Code: JR Codes Engine Codes: ED3 (2.0L I4 16V DOHC), ECB (2.4L I4 DOHC), EHB (2.7L V6 DOHC) 👋 Introduction Market Position Market Position: The Chrysler Sebring JR (2001-2006) was positioned as a mid-size car, available in coupe, convertible, and sedan body styles, competing in a segment with models like the Toyota Camry, Honda Accord, and Ford Mondeo. Competitive Analysis Competitive Analysis: The Sebring offered a distinctive American design, particularly the convertible variant which was a strong seller. However, it often lagged behind Japanese competitors in terms of perceived build quality and driving dynamics. Key Features Key Features: Available in coupe, sedan, and convertible body styles. Offered a range of powertrain options including efficient 4-cylinder engines and a powerful V6. 📋 Manual Details Coverage Areas Coverage: All models, all engines, all trim levels, all transmissions Page Count Page Count: Estimated 2500+ pages (typical for a comprehensive workshop manual) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Engine mechanical, lubrication, cooling, fuel, ignition, emission controls, engine diagnostics, timing belt/chain service Transmission Service: Manual transmission (NVT150), Automatic transmission (41TE, 42LE, 45RFE), transaxle service, clutch, torque converter, diagnostics Drivetrain Service: Front-wheel drive system, CV joints, drive axles, differential Suspension Service: Front suspension (struts, control arms, ball joints), Rear suspension (torsion beam, trailing arms), alignment specifications Steering Service: Power steering system, steering column, steering gear/rack and pinion, diagnostics Brake Service: Front and rear brakes (disc/drum), ABS, parking brake, hydraulic system, bleeding procedures Electrical System: Wiring diagrams, battery, starting system, charging system, lighting, fuses, relays, instrument cluster, power windows, power locks HVAC System: Heating, ventilation, and air conditioning (HVAC) controls, refrigerant system, blower motor, AC compressor Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, convertible top mechanisms (if applicable) Chassis And Frame: Frame construction, unibody structure, subframes Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and flushes, tire rotations, spark plug replacement, belt inspections Troubleshooting: Diagnostic procedures for all major systems, symptom-based troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation Repair Procedures: Step-by-step instructions for component removal, installation, and repair of all major vehicle systems Component Replacement: Detailed guides for replacing common wear items and major components Diagnostics And Testing: Electrical system testing, sensor testing, actuator testing, mechanical component testing Technical Depth Depth: Comprehensive, covering basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and body repairs 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text allows for quick information retrieval Illustrations Illustrations: Includes diagrams, schematics, exploded views, and photographs ⚙️ Engine Specifications Primary Engine Engine 2.0L: 2.0L 16V DOHC I4 (ED3), Approx. 135 hp, 130 lb-ft torque Engine 2.4L: 2.4L 16V DOHC I4 (ECB), Approx. 150 hp, 162 lb-ft torque Engine 2.7L V6: 2.7L 24V DOHC V6 (EHB), Approx. 200 hp, 190 lb-ft torque Performance Engine Management: Distributorless Ignition System (DIS) with coil-on-plug technology for 4-cylinder engines. Distributorless Ignition System for V6. Compression Ratio 2.0L: 10.0:1 Compression Ratio 2.4L: 9.4:1 Compression Ratio 2.7L V6: 9.7:1 Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 16 gallons (60.6 liters) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (NVT150) - primarily with 2.0L engine Optional Optional Transmission 41Te: 4-speed Automatic Transaxle (41TE) - commonly with 2.4L engine Optional...
The 2004 Sebring, built on the JR platform, offered a range of body styles including coupe, sedan, and convertible, catering to diverse consumer preferences. This mid-size vehicle was equipped with powertrain options such as the 2.0L I4 (ED3), 2.4L I4 (ECB), and the more potent 2.7L V6 (EHB) engines. Known for its distinctive American design, particularly in its popular convertible variant, the Sebring aimed to provide comfortable and stylish transportation. Its engineering focused on delivering a balanced driving experience, with available features like AutoStick for manual shifting on automatic transmissions and a range of safety systems including ABS and traction control.
This comprehensive workshop repair service manual provides detailed technical information for all models, engines, trim levels, and transmissions of the 2004 Sebring. It covers essential maintenance procedures, from routine oil changes and filter replacements to more complex tasks like timing belt service and fluid flushes, along with recommended service intervals. The manual also offers in-depth troubleshooting guidance for all major vehicle systems, including engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems, supported by diagnostic procedures and DTC interpretation. Step-by-step repair instructions, component replacement guides, and electrical wiring diagrams are included to assist owners and technicians in maintaining and repairing the vehicle effectively.
The Chrysler Sebring JR (2001-2006) was positioned as a mid-size car, available in coupe, convertible, and sedan body styles, competing in a segment with models like the Toyota Camry, Honda Accord, and Ford Mondeo.
Competitive Analysis
Competitive Analysis:
The Sebring offered a distinctive American design, particularly the convertible variant which was a strong seller. However, it often lagged behind Japanese competitors in terms of perceived build quality and driving dynamics.
Key Features
Key Features:
Available in coupe, sedan, and convertible body styles. Offered a range of powertrain options including efficient 4-cylinder engines and a powerful V6.
📋 Manual Details
Coverage Areas
Coverage:
All models, all engines, all trim levels, all transmissions
Page Count
Page Count:
Estimated 2500+ pages (typical for a comprehensive workshop manual)
Auxiliary input for audio devices (later models/options), some vehicles may have Uconnect hands-free communication as an option.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend or full synthetic oil. Consult owner's manual for specific recommendations.
Service Intervals Filters
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on operating conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Service Intervals Fluids
Coolant Flush Interval:
First flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 3 years.
Transmission Fluid Change Interval:
Every 60,000 miles (96,000 km) or 4 years, depending on driving conditions. Check fluid condition regularly.
Service Intervals Other
Spark Plug Replacement 2.4L I4:
Approximately 100,000 miles (160,000 km) using original equipment specification spark plugs (e.g., NGK).
Spark Plug Replacement 2.7L V6:
Approximately 100,000 miles (160,000 km) using original equipment specification spark plugs (e.g., Champion).
Fluid Specifications Oil
Engine Oil Specification 4Cyl:
API certified, SAE 5W-30 or 5W-40, meeting Chrysler MS-6395 specification.
Engine Oil Specification V6:
API certified, SAE 5W-30 or 5W-40, meeting Chrysler MS-6395 specification.
Engine Oil Capacity 4Cyl:
Approx. 4.5 quarts (4.3 liters) with filter change.
Engine Oil Capacity V6:
Approx. 5.0 quarts (4.7 liters) with filter change.
Fluid Specifications Coolant
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent, typically purple color. Mopar OAT coolant may also be specified.
ATF+4 (Automatic Transmission Fluid Type 4) or equivalent, meeting Chrysler MS-9602 specification.
Transmission Fluid Capacity 41Te 42Le:
Approx. 3.5 - 4.0 quarts (3.3 - 3.8 liters) for a fluid change.
Transmission Fluid Type Nvt150:
GL-4 SAE 75W-90 Manual Transmission Fluid
Fluid Specifications Brake
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid
Known Issues
Known Issues Engine Mounts:
Premature failure of engine mounts, leading to vibration and noise.
Known Issues Power Steering:
Leaks from power steering pump or lines, potential for pump whine.
Known Issues Transmission Automatic:
Hesitation, slipping, or rough shifting in automatic transmissions can occur. solenoid issues are common.
Known Issues Convertible Top:
Issues with the hydraulic system or motors for the power convertible top can arise.
Known Issues Electrical:
Window regulator failures, door lock actuator issues, and intermittent electrical gremlins are reported.
Known Issues Suspected Clunks:
Front suspension components like sway bar links and bushings can wear, causing clunking noises.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler, a historic American automotive manufacturer, has a long lineage of producing sedans, coupes, and convertibles, often focusing on comfort and style.
Model Evolution
Model Evolution Jr:
The JR Sebring, introduced for the 2001 model year, represented a significant redesign from its predecessor (JA platform). It was part of Chrysler's strategy to offer stylish, front-wheel-drive vehicles with a focus on the popular convertible market.
Production
Production Location:
Sterling Heights, Michigan, USA
Production Years:
2001-2006
🏆 Awards & Recognition
Recognitions
Convertible Sales Recognition:
The Sebring Convertible was consistently one of the best-selling convertibles in North America during its production run.
Platform Recognition:
The Sebring's platform shared components with other DaimlerChrysler products of the era, contributing to shared development and manufacturing efficiencies.
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