🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 2002 Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact/Subcompact Car. Positioned as an affordable and economical daily driver. Competitive Analysis Competitors: Competed with vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Chevrolet Cavalier. Key Features Styling: Distinctive 'cab-forward' design with a focus on maximizing interior space. Value Proposition: Offered a balance of practicality, fuel efficiency, and a competitive price point. Target Audience Demographic: Budget-conscious buyers, first-time car owners, and those seeking an economical commuter car. 📋 Manual Details Coverage Areas Diagnostic Procedures: Detailed troubleshooting charts and diagnostic flowcharts for all major systems. Repair Procedures: Step-by-step instructions for all mechanical and electrical repairs. Maintenance Schedules: Comprehensive preventative maintenance schedules and fluid change intervals. Page Count Total Pages: Hundreds of pages (specific count not provided, typical for full factory manuals). Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.0L SOHC (ECC) and 2.0L DOHC (DOHC) engines. Includes disassembly, inspection, assembly, and torque specifications. Transmission: Manual and automatic transmission (ATX) service, including clutch, gears, and hydraulic controls. Brakes: Front and rear disc brakes, ABS system, hydraulic lines, calipers, and master cylinder. Suspension: Front struts, rear shocks, control arms, bushings, and alignment procedures. Steering: Power steering system, rack and pinion, steering column, and linkages. Electrical: Complete wiring diagrams, lighting system, ignition system, charging system, starter, battery, and fuses/relays. HVAC: Heating, ventilation, and air conditioning system components, refrigerant handling, and troubleshooting. Body: Body panels, doors, hood, trunk, glass, interior trim, and exterior moldings. Safety Systems: Airbag system (SRS) components, sensors, and diagnostic procedures. Procedures Included Engine Overhaul: Complete engine rebuild procedures, including piston ring replacement, bearing checks, and cylinder head service. Transmission Rebuild: Detailed instructions for rebuilding both manual and automatic transmissions. Brake Service: Brake pad and rotor replacement, caliper service, bleed procedures, and ABS component replacement. Diagnostics Troubleshooting: Systematic approach to diagnosing and resolving common and uncommon issues using diagnostic charts. Wiring Diagrams: High-quality, detailed wiring diagrams for all electrical circuits. Specifications Torque: Precise torque specifications for all fasteners and critical components. Replacement Procedures: Step-by-step guides for replacing virtually any component. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance and fluid checks to full engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) Searchability Text Search: Likely searchable text within the PDF for easy information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code 1: ECC Engine Description 1: 2.0L (1996cc) 16-valve SOHC I4 Horsepower 1: 132 hp @ 6000 rpm (approx.) Torque 1: 130 lb-ft @ 4800 rpm (approx.) Optional Engine Engine Code 2: DOHC Engine Description 2: 2.0L (1996cc) 16-valve DOHC I4 (Optional on some trims, e.g., ACR) Horsepower 2: 145 hp @ 6600 rpm (approx. for DOHC) Torque 2: 135 lb-ft @ 5200 rpm (approx. for DOHC) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum recommended) Cooling System Coolant Type: Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant, P/N 04729541 or equivalent. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (ATX) Features Automatic Transmission Fluid: ATF+4 (Chrysler P/N 05013457GA or equivalent) Manual Transmission Fluid: API GL-5, SAE 75W-90 Gear Oil (typical, consult manual for exact spec) 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 174.4 inches (4430 mm) Width: 67.4 inches (1712 mm) Height: 55.4 inches (1407 mm) Weights Curb Weight: Approx. 2750 - 2900 lbs (1247 - 1315 kg), varies by trim and equipment. Gross Vehicle Weight Rating: Approx. 3770 lbs (1710 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4-star driver, 5-star passenger (for 2002 model year, specific testing may vary by source). Active Features ABS: Anti-lock Braking System (ABS) available/standard on some trims. Passive Features Airbags: Driver and front passenger airbags (SRS). Seatbelts: Front and rear seat belts, with pretensioners for front occupants. Construction Body Structure: Unibody construction with integrated crumple zones. 💡 Technology Features Infotainment Audio System: AM/FM radio with cassette player and optional CD player. Factory speaker configurations vary by trim. Driver Assistance Cruise Control: Available on most trim levels. Connectivity Power Outlets: 12V auxiliary power outlet(s). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil). Air Filter Replacement: Inspect every 7,500 miles, replace as needed or at 30,000 miles. Spark Plug Replacement: Replace every 100,000 miles (Long Life Platinum Spark Plugs). Coolant Flush: Every 100,000 miles or 10 years for OAT coolant. Transmission Fluid Change: Automatic: Inspect every 30,000 miles, change if fluid is dirty or at...
Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant, P/N 04729541 or equivalent.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (ATX)
Features
Automatic Transmission Fluid:
ATF+4 (Chrysler P/N 05013457GA or equivalent)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Gear Oil (typical, consult manual for exact spec)
📐 Dimensions
Exterior
Wheelbase:
104.4 inches (2652 mm)
Length:
174.4 inches (4430 mm)
Width:
67.4 inches (1712 mm)
Height:
55.4 inches (1407 mm)
Weights
Curb Weight:
Approx. 2750 - 2900 lbs (1247 - 1315 kg), varies by trim and equipment.
Gross Vehicle Weight Rating:
Approx. 3770 lbs (1710 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star driver, 5-star passenger (for 2002 model year, specific testing may vary by source).
Active Features
ABS:
Anti-lock Braking System (ABS) available/standard on some trims.
Passive Features
Airbags:
Driver and front passenger airbags (SRS).
Seatbelts:
Front and rear seat belts, with pretensioners for front occupants.
Construction
Body Structure:
Unibody construction with integrated crumple zones.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette player and optional CD player. Factory speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Power Outlets:
12V auxiliary power outlet(s).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Air Filter Replacement:
Inspect every 7,500 miles, replace as needed or at 30,000 miles.
Spark Plug Replacement:
Replace every 100,000 miles (Long Life Platinum Spark Plugs).
Coolant Flush:
Every 100,000 miles or 10 years for OAT coolant.
Transmission Fluid Change:
Automatic: Inspect every 30,000 miles, change if fluid is dirty or at 60,000-100,000 miles (depending on usage). Manual: Inspect periodically, change if performance degrades.
Fluid Specifications
Engine Oil Capacity:
4.5 US quarts (4.26 L) with filter change (2.0L engines).
Engine Oil Viscosity:
SAE 5W-30 (recommended for most conditions).
Known Issues
Common Problem 1:
Oil leaks from valve cover gasket or oil pan gasket.
Common Problem 2:
Radiator failure or coolant leaks.
Common Problem 3:
Ignition coil or spark plug wire issues leading to misfires.
Common Problem 4:
Automatic transmission shifting problems or failure.
Common Repairs
Timing Belt:
Crucial to replace the timing belt on the 2.0L SOHC engine as per schedule (typically every 100,000 miles) to prevent catastrophic engine damage. The DOHC engine uses a timing chain. The manual details this replacement procedure.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
Second Generation Neon (1999-2005). The 2002 model year is part of this generation.
Updates 2002:
Minor styling tweaks, updated interior materials, and some feature availability changes compared to earlier years.
Production
Assembly Location:
Belvidere, Illinois, USA
Production Years Overall:
1994-2005 (First Gen: 1994-1999, Second Gen: 1999-2005)
🏆 Awards & Recognition
Recognitions
Editor Picks:
While not a luxury vehicle, the Neon was often recognized by automotive journalists for its value and surprising agility, especially in its sportier trims (like the ACR).
Ratings
Fuel Economy:
Generally good fuel economy for its class, often rated in the high 20s to low 30s MPG on the highway.
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