🏷️ Basic Information Identification Make: Chrysler Model: PT Cruiser Year: 2004 Codes Chassis Code: PT Generation Generation: First Generation (PT) 👋 Introduction Market Position Segment: Compact MPV / Retro-styled compact car. Appeal: Appealed to buyers seeking distinctive styling, practicality, and affordability. Competitive Analysis Key Rivals: Ford Focus, Honda Civic, Toyota Corolla, Volkswagen Golf, Nissan Sentra. Key Features Styling: Unique retro-futuristic design inspired by 1930s hot rods and classic cars. Practicality: Versatile interior with sliding and folding rear seats, offering good cargo space for its class. Powertrain Options: Available with various gasoline engines and a notable diesel option in some markets. 📋 Manual Details Coverage Areas Primary Service: Comprehensive mechanical and electrical repair, maintenance, and diagnostics for the 2004 Chrysler PT Cruiser. Diesel Supplement: Specific service and repair procedures for diesel engine variants of the 2004 PT Cruiser. Diagnostics: Detailed diagnostic procedures for body and chassis systems, including troubleshooting guides and electrical schematics. Parts List: Inclusion of a parts list, likely referencing OEM part numbers for various components. Page Count Service Manual: Estimated 1500+ pages (typical for a comprehensive factory service manual). Diesel Supplement: Estimated 200-400 pages (specific to diesel engine variants). Diagnostic Manuals: Estimated 300-500 pages combined (body and chassis diagnostics). Manual Type Primary: Factory Service Manual (FSM) Supplemental: Diesel Supplement, Diagnostic Manuals Parts Catalog: Parts List (likely OEM) Language Primary: English Format File Type: PDF (8 separate files) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including gasoline and diesel variants), fuel system, ignition system, exhaust system, engine cooling system, lubrication system. Transmission: Automatic and manual transmission service, overhaul, and diagnostics. Drivetrain: Front-wheel drive system, axles, CV joints, wheel bearings. Brakes: Hydraulic brake system, ABS, brake pads, rotors, calipers, lines, master cylinder, parking brake. Suspension: Front and rear suspension components, shock absorbers, struts, control arms, springs, alignment specifications. Steering: Power steering system, steering column, tie rods, steering gear. Electrical: Battery, charging system, starting system, lighting, instrumentation, fuses, relays, wiring diagrams, Body Control Module (BCM). HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling. Body And Interior: Door mechanisms, seats, interior trim, exterior body panels, glass, locks. Safety Systems: Airbag system, seatbelts, anti-theft system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement. Component Replacement: Detailed step-by-step instructions for replacing major components like alternators, starters, water pumps, radiators, brake components, suspension parts. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Diagnostics Codes: OBD-II diagnostic trouble code (DTC) interpretation and troubleshooting steps. Electrical Diagnostics: Use of multimeters, oscilloscopes, and wiring diagrams for electrical system diagnosis. Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Overhaul: Detailed steps for rebuilding automatic and manual transmissions. Brake System Service: Brake bleeding, component replacement, ABS diagnostics. HVAC System Repair: Refrigerant system servicing, component replacement, leak detection. Body Repair: Panel replacement, dent repair, glass replacement, interior trim repair. Technical Depth Level: Comprehensive. Covers everything from basic maintenance to advanced engine and transmission overhauls, electrical diagnostics, and body repair. Detail: Includes torque specifications, clearances, diagnostic flowcharts, wiring diagrams, and detailed exploded views of components. 📊 Manual Specifications File Format Type: PDF Searchability: Likely searchable text for efficient information retrieval. Print Quality Resolution: Variable, but typically designed for clarity with diagrams and text. Binding Type Digital Only: N/A (digital format) Paper Type Digital Only: N/A (digital format) ⚙️ Engine Specifications Primary Engine Gasoline Base: 2.0L I4 (Naturally Aspirated) Gasoline Performance: Approx. 130-135 hp, 130-135 lb-ft torque. Gasoline Optional: 2.4L I4 (Naturally Aspirated) Gasoline Optional Performance: Approx. 150 hp, 165 lb-ft torque. Gasoline Performance Sport: 2.4L I4 Turbo (GT/SRT-4 variants) - Approx. 180-230 hp, 245-250 lb-ft torque (depending on specific model/year). Diesel Engine: 2.5L I4 Turbo Diesel (VM Motori) Diesel Performance: Approx. 115 hp, 221 lb-ft torque. Fuel System Gasoline: Multi-point Fuel Injection (MPI). Diesel: Common Rail Direct Injection (CRDI). 🔧 Transmission Standard Gasoline: 5-speed Manual Transmission. Optional Gasoline: 4-speed Automatic Transmission (41TE/42LE). Features Manual: Standard clutch operation, driver-selectable gear changes. Automatic: Torque converter automatic with electronic control. 📐 Dimensions Exterior Length: Approx. 167.2 inches (4247 mm) Width: Approx. 66.7 inches (1694 mm) Height: Approx. 62.1 inches (1577 mm) Wheelbase: Approx. 104.7 inches (2659 mm) Interior Passenger Volume: Approx. 97.2 cubic feet (2752 L) Cargo Cargo Volume Behind Rear Seat: Approx. 13.7 cubic feet (388 L) Cargo Volume With Rear Seat Folded: Approx. 37.0 cubic feet (1048 L) Weights Curb Weight: Approx. 3000-3300 lbs (1360-1497 kg) depending on engine and features. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 5-star (for models with side airbags) NHTSA Frontal Impact Passenger: 5-star (for models with side airbags) NHTSA Side Impact Front Seat: 4-star (for models without side airbags), 5-star (for models with side airbags) NHTSA Side Impact Rear Seat: 4-star (for models without side airbags), 5-star (for models with side airbags) IIHS Frontal Offset:...