The 1999 Chrysler Voyager represents a practical and family-oriented mid-size minivan, designed to offer versatile passenger and cargo capacity. Building on Chrysler's pioneering legacy in the minivan segment, this NS generation model, produced in Windsor, Ontario, Canada, provided a spacious interior and a comfortable ride, making it a popular choice for families. It was available with a range of engine options, including the 2.4L DOHC I4 and several V6 configurations (3.0L, 3.3L, and 3.8L), all paired with a 4-speed automatic transmission and front-wheel drive. Key features included a 2-2-3 seating configuration for up to seven passengers and ample cargo volume, positioning it competitively against other minivans of its era. This comprehensive factory service manual is designed to provide detailed repair and maintenance information for the 1999 Chrysler Voyager. Covering over 1500 pages, it serves as an essential resource for owners, mechanics, and technicians. The manual includes in-depth procedures for all major systems, including engine, transmission, drivetrain, suspension, brakes, steering, electrical, and HVAC. It also details scheduled maintenance, troubleshooting guides, diagnostic procedures, and component rebuild instructions, ensuring accurate and efficient upkeep of the vehicle. This English-language manual, presented in a searchable format, is viewable on various devices and is an authoritative guide for maintaining the Voyager's reliability and performance. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1999 Generation Generation Code: NS Codes Chassis Code: GS 👋 Introduction Market Position Segment: Mid-size Minivan Target Audience: Families, individuals needing versatile cargo and passenger capacity. Competitive Analysis Key Competitors 1999: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana, Buick GL8 Key Features Design Philosophy: Practical, family-oriented, spacious interior, comfortable ride. Distinguishing Features: Optional Stow 'n Go seating (introduced later, but the platform was evolving), good cargo volume, comfortable seating arrangements. Manual Purpose Purpose: To provide detailed repair and maintenance information for the 1999 Chrysler Voyager, enabling owners and technicians to perform diagnostics, repairs, and maintenance accurately and efficiently. 📋 Manual Details Coverage Areas Markets Covered: North America, Europe (Chrysler Voyager/Dodge Caravan variants) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.4L DOHC I4 (EDZ), 3.0L V6 SOHC (6G72 - Mitsubishi), 3.3L V6 OHV (EGA), 3.8L V6 OHV (EVE/EVB) Transmission: Automatic Transmissions (A604/41TE, A670/42LE, A670/42RLE) Drivetrain: Front-Wheel Drive (FWD) Suspension: Front Independent MacPherson Struts, Rear Solid Axle with Leaf Springs Brakes: Front Ventilated Discs, Rear Drums; ABS System Steering: Power Assisted Rack and Pinion Electrical: Complete Wiring Diagrams, Fuses, Relays, Lighting, Ignition, Charging System, Starting System HVAC: Heating, Ventilation, Air Conditioning System Diagnosis and Repair Body: Exterior Body Panels, Interior Trim, Doors, Windows, Locks, Seats Safety Systems: Airbags, Seatbelts, ABS Functionality Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Fluid Replacements, Filter Replacements, Spark Plug Replacement Engine Repair: Engine Removal/Installation, Cylinder Head Removal/Installation, Piston/Ring Replacement, Valve Adjustment, Timing Belt/Chain Service Transmission Repair: Transmission Fluid Change, Torque Converter Replacement, Valve Body Service, Clutch Pack Service (where applicable), Transmission Rebuild Procedures Brake Service: Brake Pad/Shoe Replacement, Rotor/Drum Resurfacing/Replacement, Brake Fluid Flush, ABS Component Diagnosis and Replacement Suspension Steering Service: Strut Replacement, Ball Joint Replacement, Tie Rod End Replacement, Power Steering Pump/Rack Replacement Electrical Diagnostics: Troubleshooting Faulty Circuits, Component Testing, Wiring Harness Repair HVAC Repair: Component Replacement (Compressor, Evaporator, Condenser), Refrigerant Servicing, Blower Motor Replacement Body Repair: Panel Alignment, Door Mechanism Repair, Glass Replacement, Trim Piece Installation Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Guides Technical Depth Depth: Comprehensive; Covers everything from basic fluid checks and routine maintenance to in-depth engine and transmission overhauls, electrical system diagnostics, and bodywork. Diagnostic Capability: Includes procedures for diagnosing and repairing issues using factory specifications and recommended tools. Rebuild Instructions: Detailed rebuild procedures for major components like engines and transmissions, including torque specifications and clearances. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution scans or original digital files, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Device Compatibility: Viewable on any device with a PDF reader (PC, Mac, Tablet, Smartphone). ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.4L DOHC I4 (EDZ) Engine Option 1 Displacement: 2429 cc Engine Option 1 Power: 150 hp @ 5800 rpm Engine Option 1 Torque: 170 lb-ft @ 4400 rpm Engine Option 2: 3.0L V6 SOHC (Mitsubishi 6G72) Engine Option 2 Displacement: 2972 cc Engine Option 2 Power: 153 hp @ 5250 rpm Engine Option 2 Torque: 179 lb-ft @ 4000 rpm Engine Option 3: 3.3L V6 OHV (EGA) Engine Option 3 Displacement: 3301 cc Engine Option 3 Power: 156 hp @ 4700 rpm Engine Option 3 Torque: 201 lb-ft @ 3600 rpm Engine Option 4: 3.8L V6 OHV (EVE/EVB) Engine Option 4 Displacement: 3778 cc Engine Option 4 Power:...