CITROEN AX Petrol Diesel Service Repair Manual 1987-1997
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🏷️ Basic Information Identification Make: Citroën Model: AX Model Generations Covered: First Generation Production Years: 1986-1998 (model years 1987-1997 covered by manual) Codes Chassis Codes: ZA (3-door hatchback), ZAA (5-door hatchback) 👋 Introduction Market Position Positioning: Essential tool for Citroën AX owners and independent repair shops seeking professional-grade repair information. Competitive Analysis Competitors: Represents a direct competitor to official Citroën workshop manuals and other third-party repair guides, offering a comprehensive digital solution. Key Features Convenience: Instant download delivery allows immediate access for urgent repairs. Scope: Covers both petrol and diesel variants across the specified production years, providing broad applicability. User Benefit: Empowers DIY mechanics and professional technicians with the same detailed information used by factory-trained personnel. 📋 Manual Details Coverage Areas Market Coverage: Global (European focus expected) Page Count Estimated Page Count: Extensive (typical for full service manuals of this era, likely 500+ pages) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Powertrain: Engine (Petrol & Diesel), Clutch, Transmission, Fuel System, Exhaust System Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires Electrical: Ignition System, Lighting, Instrumentation, Power Accessories, Wiring Diagrams, Fault Finding Bodywork: Frame and Bodywork Repair, Interior Trim, Exterior Panels Procedures Included Maintenance: Routine servicing, fluid changes, filter replacements, inspections Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical system diagnostics Troubleshooting: Systematic fault diagnosis and correction procedures Technical Depth Depth: Comprehensive (A-Z coverage for all major repairs, including professional-level diagnostics and rebuilds) Visual Aids: High-quality pictures and diagrams included for clarity 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Compatibility: PC & Mac Compatible (Windows 95 through 8+, macOS) Searchability: Likely text-searchable PDF, allowing for quick access to information Print Quality Output Quality: Professional Quality Information (designed for clarity and accuracy) Binding Type Binding: N/A (Digital download - no physical binding) Paper Type Paper Type: N/A (Digital download - no physical paper) ⚙️ Engine Specifications Primary Engine Petrol Engine Variants: 1.0L (TU9), 1.1L (TU1), 1.3L (TU24 - GT/GTI), 1.4L (TU3 - GT/GTi/Volcane) Diesel Engine Variants: 1.4L (TUD3), 1.5L (TUD5) Performance Petrol Horsepower Range: Approx. 45-100 hp (depending on engine and tuning, e.g., 1.4 GTi ~95 hp) Diesel Horsepower Range: Approx. 50-70 hp (e.g., 1.4 TUD3 ~53 hp, 1.5 TUD5 ~70 hp) Fuel System Fuel Delivery Petrol: Carbureted (Zenith, Weber) or Bosch LE2-Jetronic/Monojetronic fuel injection (depending on engine and market) Fuel Delivery Diesel: Indirect injection with Bosch VE rotary injection pump Engine Codes Petrol Engine Codes: TU9, TU1, TU24, TU3 Diesel Engine Codes: TUD3, TUD5 🔧 Transmission Standard Gearbox Type: 5-speed manual transaxle Optional Automatic Transmission: Optional on some petrol models (e.g., 3-speed automatic) Features Clutch Type: Dry single-plate diaphragm spring clutch Transmission Fluid Spec: Refer to manual for specific API GL-4 or GL-5 gear oil (e.g., Citroën Transmission Oil BV) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Length: Approx. 3,400 mm (3-door) Width: Approx. 1,590 mm Height: Approx. 1,340 mm Weights Curb Weight Range: Approx. 750 kg - 900 kg (depending on engine and equipment) Gross Vehicle Weight Rating Gvw: Refer to VIN plate for specific GVWR 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings were not established during this era for this model. Earlier, less stringent safety standards applied. Active Features Braking System: Front disc brakes, rear drum brakes. ABS was an option on some higher-trim models. Passive Features Occupant Protection: Front seat belts, optional side impact protection beams on later models. 💡 Technology Features Infotainment Audio System: Basic radio/cassette player (optional), likely 2-speaker system. Driver Assistance ABS: Optional on select models and years. Connectivity Connectivity Features: Minimal by modern standards; primarily focused on vehicle operation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 6 months (refer to manual for specific engine variant and oil type) Timing Belt Replacement: Critical service item, typically every 60,000 km or 4-5 years (refer to manual for specific engine) Fluid Specifications Engine Oil Spec: Refer to manual. Typically 10W-40 or 15W-40 for petrol, 10W-40 or 15W-40 for diesel. API SG/SH classification common. Coolant Spec: Ethylene glycol based antifreeze/coolant (e.g., Citroën Coolant Type D or equivalent) Brake Fluid Spec: DOT 3 or DOT 4 brake fluid (refer to manual for specific type) Known Issues Common Problems: Rust ingress (especially wheel arches, sills), electrical gremlins ( Lucas electrics can be temperamental), worn suspension bushes, clutch wear, exhaust system corrosion. Diesel Specific Issues: Glow plug issues, injector pump seal leaks on TUD engines. 📚 Vehicle History Brand Heritage Citroen Legacy: Citroën is renowned for innovative design and engineering, often focusing on lightweight construction and aerodynamic efficiency. Model Evolution Design Philosophy: The AX was designed as a modern, fuel-efficient, and compact city car, succeeding the Citroën Visa and Dyane. Key Variants:...